Fabricating semiconductor devices by cross-linking and removing portions of deposited HSQ
View Patent ↗A method of manufacturing a semiconductor device comprises forming a hydrogen silesquioxane (HSQ) layer on a semiconductor substrate, forming a cap layer on the HSQ layer, cross-linking a portion of the HSQ layer under the cap layer, and removing another portion of the HSQ layer which was not cross-linked.
1. A method of manufacturing a semiconductor device, comprising:
forming a hydrogen silesquioxane (HSQ) layer on a semiconductor substrate;
forming a cap layer on the HSQ layer;
cross-linking a portion of the HSQ layer under the cap layer;
removing another portion of the HSQ layer which was not cross-linked;
forming a dielectric layer on the substrate, wherein the dielectric layer is positioned between the HSQ layer and the semiconductor substrate;
forming at least one opening exposing a portion of the semiconductor substrate through the cap layer, HSQ layer and dielectric layer; and
epitaxially growing a III-V semiconductor material from the exposed portion of the semiconductor substrate, wherein the III-V semiconductor material occupies a vacant area left by the removal of the other portion of the HSQ layer was not cross-linked;
wherein the removing comprises introducing a developer through the at least one opening to remove the other portion of the HSQ layer which was not cross-linked.
2. The method according to claim 1 , wherein the cross-linking is performed using one of optical lithography and electron beam (e-beam) lithography.
3. The method according to claim 1 , wherein the cap layer comprises at least one of aluminum oxide, a low-temperature oxide, a low-temperature nitride, spin-on glass (SOG) and silicon anti-reflective coating (SiARC).
4. The method according to claim 1 , wherein the cap layer is deposited on the HSQ layer at a temperature which is less than a threshold temperature for cross-linking the HSQ layer.
5. The method according to claim 1 , wherein:
the vacant area is bordered by the cross-linked portion of the HSQ layer under the cap layer.
6. The method according to claim 1 , further comprising forming another HSQ layer on the cap layer.
7. The method according to claim 6 , wherein the cross-linking comprises performing an exposure process, wherein a portion of the other HSQ layer on the cap layer is cross-linked during the exposure process with the portion of the HSQ layer under the cap layer.
8. The method according to claim 7 , wherein the portion of the other HSQ layer on the cap layer is aligned with the portion of the HSQ layer under the cap layer.
9. A method of manufacturing a semiconductor device, comprising:
forming a hydrogen silesquioxane (HSQ) layer on a semiconductor substrate;
forming a cap layer on the HSQ layer;
cross-linking a portion of the HSQ layer under the cap layer;
removing another portion of the HSQ layer which was not cross-linked;
forming a dielectric layer on the substrate, wherein the dielectric layer is positioned between the HSQ layer and the semiconductor substrate;
forming at least one opening exposing a portion of the semiconductor substrate through the cap layer, HSQ layer and dielectric layer;
wherein:
the removing comprises introducing a developer through the at least one opening to remove the other portion of the HSQ layer which was not cross-linked;
a vacant area is left by the removal of the other portion of the HSQ layer layer which was not cross-linked;
the vacant area is bordered by the cross-linked portion of the HSQ layer under the cap layer;
the vacant area is further bordered by the cap layer on a top portion of the vacant area; and
epitaxially growing a III-V semiconductor material from the exposed portion of the substrate in the vacant area.