IP Library › Granted Patent US 10,377,485
Granted Patent B2
US 10,377,485 · App. 15/736,952 · Granted Aug 13, 2019

System and method for automatically inspecting surfaces

Inventor: Matthieu Claybrough (Ramonville-Saint-Agne, FR)
Assignee: DONECLE
B64C39/024B64F5/60G05D1/0094G05D1/104B64C2201/12B64C2201/123B64C2201/143
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Quick Facts
Patent No.
US 10,377,485
App. No.
15/736,952
Filed
Dec 15, 2017
Granted
Aug 13, 2019
Kind
B2
Art Unit
3661
USPC
701/3
Abstract

The invention relates to a system for automatically inspecting a surface of an object such as an aircraft ( 54 ), a transport vehicle, a building or an engineering structure, said surface being liable to contain a defect. The system is characterized in that it comprises a fleet comprising at least one flying robot ( 14 a, 14 b, 14 c ), each flying robot comprising a module for acquiring images of at least one portion of the surface to be inspected, and a module for processing the acquired images, which module is suitable for providing information representative of the state of each inspected surface portion, which information is called the processing result.

Claims (24)

1. An automatic inspection system for automatically inspecting a surface of an object, said surface being liable to contain a defect, said system comprising a fleet, comprising at least one flying robot, each flying robot comprising:

an image acquisition module acquiring images of at least one portion of the surface to be inspected, and

a processing module processing the acquired images and providing a processing result comprising information representative of the state of each inspected surface portion, and

a management module managing the fleet of robots, the management module determining, from a model of the surface to be inspected, a set of displacement instructions and image acquisition instructions for each robot of the fleet.

2. The automatic inspection system according to claim 1 , wherein the image acquisition module of at least one robot of said fleet comprises at least one camera suitable for acquiring images within the visible light spectrum.

3. The automatic inspection system according to claim 1 further comprising a device presenting the results of each processing operation performed by each processing module of each robot of the fleet, and wherein each robot of the fleet comprises a communication module transmitting results of each processing operation to the presentation device.

4. The automatic inspection system according to claim 3 , wherein the image acquisition module of at least one robot of said fleet comprises at least one camera suitable for acquiring images within the visible light spectrum and wherein the management module and the presentation device are arranged in a control device.

5. The automatic inspection system according to claim 4 , wherein the control device comprises a human-machine interface suitable for displaying a 3D model of the surface to be inspected and for displaying a representation of a position of each robot of the fleet relative to the surface to be inspected in real time.

6. The automatic inspection system according to claim 1 , wherein each robot of the fleet comprises a location determination module, suitable for combining each processing result with a location of said processing result relative to a coordinate system with regard to the surface to be inspected.

7. The automatic inspection system according to claim 1 , wherein each robot of the fleet comprises an emergency module detecting a robot malfunction and, using a set of emergency tasks determined according to a position of the robot of the fleet relative to the object, said robot of the fleet performing at least one emergency task in the event of a malfunction.

8. The automatic inspection system according to claim 1 , wherein each robot of the fleet comprises an obstacle detection module, whereby each robot of the fleet is suitable for performing an avoidance task to avoid at least one obstacle detected by the obstacle detection module.

9. The automatic inspection system according to claim 1 , wherein the fleet comprises at least one rolling robot, each rolling robot comprising:

a module acquiring images of at least one portion of the surface to be inspected, and

a module processing the acquired images and providing and a processing result comprising information representative of the state of each portion of the inspected surface.

10. A method for using an automatic inspection comprising:

determining a set of instructions allocated to each robot of a fleet of robots,

carrying out a multiplicity of tasks by each robot of the fleet, said tasks comprising at least one acquisition operation of an image of a portion of a surface liable to contain a defect, and at least one processing operation of said image in order to detect a potential defect on the surface,

transmitting the result of said processing operation of each robot to a presentation device, and

presenting said processing result to a human operator in said presentation device.

11. The method according to claim 10 , wherein the transmitting of the result of said processing operation by each robot is carried out after each processing operation.

12. A method for automatically inspecting a surface of an object, said surface being liable to contain a defect, the method comprising:

acquiring images of at least one portion of the surface to be inspected by each flying robot of a fleet of robots comprising at least one flying robot,

processing the acquired images in order to provide a processing result comprising information representative of the state of each inspected surface portion, and

determining, based on a model of the surface to be inspected, a set of displacement instructions and image acquisition instructions for each robot of the fleet.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 28, 2019
From: CLAYBROUGH, MATTHIEU
To: DONECLE
Reel/Frame 049628/0172 →
Priority Claims (1)
FR 15 55452 · Jun 15, 2015 · national
Continuity (1)
Related Publication 20180170540A1 · Jun 21, 2018
Cited By (4)
US 12,229,938 US 12,409,952 US 12,505,077 US 12,700,105