IP Library Granted Patent US 11,015,118
Granted Patent B2
US 11,015,118 · App. 15/738,287 · Granted May 25, 2021

Phosphor ceramic

Inventors: Thomas Jüstel (Witten, DE); Stephanie Möller (Steinfurt, DE); Florian Baur (Münster, DE); Nadja Kratz (Vallendar, DE); Jan Werner (Montabaur, DE); Murat Demirtas (Höhr-Grenzhausen, DE); Jürgen Honold (Amsterdam, NL); Tom Hilgerink (Amsterdam, NL)
Assignee: Seaborough IP I B.V.
C09K11/7774C01F17/30C04B35/00C04B35/01C04B35/16C04B35/20C04B35/22C04B35/495C09K11/7794H01L33/501H01L33/504H01L33/505H05B33/145H05B33/20C01P2002/72C01P2002/84C04B2235/3201C04B2235/3203C04B2235/3205C04B2235/3206C04B2235/3208C04B2235/3213C04B2235/3215C04B2235/3224C04B2235/3225C04B2235/3227C04B2235/3244C04B2235/3256C04B2235/3258C04B2235/3287C04B2235/3427C04B2235/604C04B2235/6021C04B2235/6022C04B2235/6025C04B2235/9646H01L33/508
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Quick Facts
Patent No.
US 11,015,118
App. No.
15/738,287
Granted
May 25, 2021
Kind
B2
Abstract

The present disclosure relates to a phosphor ceramic comprising a plurality of luminescence conversion materials, wherein a luminescence conversion material serves as a matrix material for the others.

Claims (61)

1. A light emitting device, comprising a phosphor ceramic comprising at least two light emitting materials, wherein

one of the materials has a melting point which is ≥200° C. lower than that of the other light emitting materials, and

this material is used as matrix material,

wherein the matrix material comprises one or more of the following materials:

(Tb 1-x-y Eu x Ln y ) 2 SiO 5 ,

(Tb 1-x-y Eu x Ln y ) 2 Si 2 O 7 ,

A(Tb 1-x-y Eu x Ln y )SiO 4 ,

Ba 2 (Tb 1-x-y Eu x Ln y ) 2 Si 4 O 13 ,

AE 2 (Tb 1-x-y Eu x Ln y ) 2 Si 4 O 13 ,

Sr 3 (Tb 1-x-y Eu x Ln y ) 2 Si 6 O 18 ,

AE 3 (Tb 1-x-y Eu x Ln y ) 2 Si 6 O 18 ,

(Tb 1-x-y Eu x Ln y ) 2 GeO 5 ,

(Tb 1-x-y Eu x Ln y ) 2 Ge 2 O 7 ,

A(Tb 1-x-y Eu x Ln y )GeO 4 ,

Ba 2 (Tb 1-x-y Eu x Ln y ) 2 Ge 4 O 13 ,

AE 2 (Tb 1-x-y Eu x Ln y ) 2 Ge 4 O 13 ,

Sr 3 (Tb 1-x-y Eu x Ln y ) 2 Ge 6 O 18 ,

AE 3 (Tb 1-x-y Eu x Ln y ) 2 Ge 6 O 18 ,

(Tb 1-x-y Eu x Ln y ) 2 (Ge 1-a-b Zr a Hf b )O 5 ,

(Tb 1-x-y Eu x Ln y ) 2 (Ge 1-a-b Zr a Hf b ) 2 O 7 ,

A(Tb 1-x-y Eu x Ln y )(Ge 1-a-b Zr a Hf b )O 4 ,

Ba 2 (Tb 1-x-y Eu x Ln y ) 2 (Ge 1-a-b Zr a Hf b ) 4 O 13 ,

Sr 3 (Tb 1-x-y Eu x Ln y ) 2 (Ge 1-a-b Zr a Hf b ) 6 O 18 ,

with for each material independently:

Ln=La, Gd, Lu, Y or mixtures thereof,

A=Li, Na, K, Rb, Cs or mixtures thereof,

AE=Sr, Ca, Ba, or mixtures thereof,

x>0 and <1 and y≥0 and <1, wherein 1-x-y>0 and a, b≥0 and <0.2 and z≥0 and ≤1, and the non-matrix material comprises a material with a garnet structure.

2. The light emitting device according to claim 1 , wherein the matrix material has a melting point of <1300° C.

3. The light emitting device according to claim 1 , wherein the matrix material is red-emitting.

4. The light emitting device according claim 1 , wherein the matrix material has a melting point which is >400° C. lower than that of the other light emitting materials.

5. The light emitting device according to claim 1 , wherein one of the light emitting materials, which is not the matrix material, is green-emitting or yellow-emitting.

6. The light emitting device according to claim 1 , wherein one of the light emitting materials, which is not the matrix material, is blue-emitting.

7. The light emitting device according to claim 1 , wherein said phosphor ceramic comprises more than one light emitting material, which is not a matrix material, and there are one or more zones or areas within the phosphor ceramic, in which essentially only selected materials under these “non-matrix” light emitting materials are present.

8. The light emitting device according to claim 1 , wherein the volume fraction of the matrix material in the phosphor ceramic (in vol.-%/vol.-% in the finished phosphor ceramic) is between ≥20% and ≤99%.

9. A method of manufacturing a light emitting device according to claim 1 , comprising the steps of:

a) providing starting materials comprising at least one light emitting matrix material and at least one further light emitting material in powder form;

b) optionally shaping, in particular by axial and/or cold isostatic pressing and/or tape casting or slot die processes and/or thermoplastic processes;

c) sintering and/or hot pressing of the starting materials into a ceramic;

d) optionally recompressing the sintered ceramic by hot isostatic pressing;

e) optionally reworking the sintered ceramic.

10. A system comprising a light emitting device according to claim 1 , the system being used in one or more of the following applications:

Office lighting systems

household application systems

shop lighting systems,

home lighting systems,

accent lighting systems,

spot lighting systems,

theater lighting systems,

fiber-optics application systems,

projection systems,

self-lit display systems,

pixelated display systems,

segmented display systems,

warning sign systems,

medical lighting application systems,

indicator sign systems, and

decorative lighting systems

portable systems

automotive applications

green house lighting systems.

Assignments (2)
CHANGE OF NAME Recorded Jan 30, 2025
From: SEABOROUGH IP I B.V.
To: SEABOROUGH MATERIALS IP B.V.
Reel/Frame 070056/0920 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 16, 2018
From: JÜSTEL, THOMAS; MÖLLER, STEPHANIE; BAUR, FLORIAN; KRATZ, NADJA; WERNER, JAN; DEMIRTAS, MURAT; HONOLD, JÜRGEN; HILGERINK, TOM
To: SEABOROUGH IP I B.V.
Reel/Frame 046356/0710 →
Priority Claims (1)
DE 10 2015 110 189.0 · Jun 24, 2015 · national
Continuity (1)
Related Publication 20180171225A1 · Jun 21, 2018