IP Library Granted Patent US 10,239,781
Granted Patent B2
US 10,239,781 · App. 15/738,563 · Granted Mar 26, 2019

High modulus glass fibre composition, and glass fibre and composite material thereof

Inventors: Yuqiang Zhang (Tongxiang, CN); Guorong Cao (Tongxiang, CN); Lin Zhang (Tongxiang, CN); Wenzhong Xing (Tongxiang, CN)
Assignee: JUSHI GROUP CO., LTD.
C03C13/00C03C3/095C03C2213/00
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Quick Facts
Patent No.
US 10,239,781
App. No.
15/738,563
Granted
Mar 26, 2019
Kind
B2
Abstract

The present invention provides a high-modulus glass fiber composition, a glass fiber and a composite material therefrom. The glass fiber composition comprises the following components expressed as percentage by weight: 55-64% SiO 2 , 13-24% Al 2 O 3 , 0.1-6% Y 2 O 3 , 3.4-10.9% CaO, 8-14% MgO, lower than 22% CaO+MgO+SrO, lower than 2% Li 2 O+Na 2 O+K 2 O, lower than 2% TiO 2 , lower than 1.5% Fe 2 O 3 , 0-1.2% La 2 O 3 , wherein the range of the weight percentage ratio C1=(Li 2 O+Na 2 O+K 2 O)/(Y 2 O 3 +La 2 O 3 ) is greater than 0.26. Said composition can significantly increase the glass elastic modulus, effectively inhibit the crystallization tendency of glass, decrease the liquidus temperature, secure a desirable temperature range (ΔT) for fiber formation and enhance the fining of molten glass, thus making it particularly suitable for production of high-modulus glass fiber with refractory-lined furnaces.

Claims (210)

1. A high-modulus glass fiber composition, comprising the following components expressed as percentage by weight:

SiO 2

55-64%

Al 2 O 3

16.8-24%  

Y 2 O 3

3-6%

CaO

3.4-9.9%

MgO

9.3-14% 

CaO + MgO + SrO

<22% 

Li 2 O + Na 2 O + K 2 O

<2%

TiO 2

<2%

Fe 2 O 3

<1.5%  

La 2 O 3

  0-1.2%

wherein, the range of the weight percentage ratio C1=(Li 2 O+Na 2 O+K 2 O)/(Y 2 O 3 +La 2 O 3 ) is greater than 0.26.

2. The high-modulus glass fiber composition according to claim 1 , wherein the range of the weight percentage ratio C2=MgO/(CaO+SrO) is 0.8-2.1.

3. The high-modulus glass fiber composition according to claim 1 , comprising the following components expressed as percentage by weight:

SiO 2

  56-60.4%

Al 2 O 3

16.8-24%  

Y 2 O 3

3-6%

CaO

3.4-9.9%

MgO

9.3-14% 

CaO + MgO + SrO

<22% 

SrO

<3%

Li 2 O + Na 2 O + K 2 O

<2%

TiO 2

<2%

Fe 2 O 3

<1.5%  

La 2 O 3

  0-1.2%

wherein, the range of the weight percentage ratio C1=(Li 2 O+Na 2 O+K 2 O)/(Y 2 O 3 +La 2 O 3 ) is greater than 0.26.

4. The high-modulus glass fiber composition according to claim 1 , comprising the following components expressed as percentage by weight:

SiO 2

  56-60.4%

Al 2 O 3

16.8-24%  

Y 2 O 3

3-5%  

CaO

3.4-9.9%

MgO

9.3-14% 

CaO + MgO + SrO

<22% 

SrO

<3%

Li 2 O

0.1-1.5%

Li 2 O + Na 2 O + K 2 O

<2%

TiO 2

<2%

Fe 2 O 3

<1.5%  

La 2 O 3

  0-1.2%

wherein, the range of the weight percentage ratio C1=(Li 2 O+Na 2 O+K 2 O)/(Y 2 O 3 +La 2 O 3 ) is greater than 0.26, and the weight percentage ratio C2=MgO/(CaO+SrO) is 0.8-2.1.

5. The high-modulus glass fiber composition according to claim 1 , comprising the following components expressed as percentage by weight:

SiO 2

  56-60.4%

Al 2 O 3

16.8-24%  

Y 2 O 3

3-5%

CaO

3.4-9.9%

MgO

9.3-14% 

CaO + MgO + SrO

<22% 

SrO

<3%

Li 2 O

0.1-1.5%

Li 2 O + Na 2 O + K 2 O

<2%

TiO 2

<2%

Fe 2 O 3

<1.5%  

La 2 O 3

  0-1.2%

wherein, the range of the weight percentage ratio C1=(Li 2 O+Na 2 O+K 2 O)/(Y 2 O 3 +La 2 O 3 ) is greater than 0.28, and the weight percentage ratio C2=MgO/(CaO+SrO) is 0.8-2.1.

6. The high-modulus glass fiber composition according to claim 1 , comprising the following components expressed as percentage by weight:

SiO 2

  57-60.4%

Al 2 O 3

16.8-24%  

Y 2 O 3

3-5%  

CaO

  5-9.9%

MgO

9.3-14% 

CaO + MgO + SrO

<21% 

SrO

<3%

Li 2 O

0.1-1%  

Li 2 O + Na 2 O + K 2 O

<2%

TiO 2

<2%

Fe 2 O 3

<1.5%  

La 2 O 3

  0-1.2%

wherein, the range of the weight percentage ratio C1=(Li 2 O+Na 2 O+K 2 O)/(Y 2 O 3 +La 2 O 3 ) is greater than 0.28, and the weight percentage ratio C2=MgO/(CaO+SrO) is 0.8-2.1.

7. The high-modulus glass fiber composition according to claim 1 , comprising the following components expressed as percentage by weight:

SiO 2

  57-60.4%

Al 2 O 3

16.8-23%  

Y 2 O 3

3-5%

CaO

  6-9.9%

MgO

9.3-13% 

CaO + MgO + SrO

<21% 

SrO

<3%

Li 2 O

0.1-1%  

Li 2 O + Na 2 O + K 2 O

<2%

TiO 2

<2%

Fe 2 O 3

<1.5%  

La 2 O 3

  0-1.2%

wherein, the range of the weight percentage ratio C1=(Li 2 O+Na 2 O+K 2 O)/(Y 2 O 3 +O 3 ) is greater than 0.29, and the weight percentage ratio C2=MgO/(CaO+SrO) is 0.9-1.8.

8. The high-modulus glass fiber composition according to claim 1 , comprising the following components expressed as percentage by weight:

SiO 2

  57-60.4%

Al 2 O 3

16.8-23%  

Y 2 O 3

3-5%

CaO

  6-9.9%

MgO

9.3-13% 

CaO + MgO + SrO

<21% 

SrO

<3%

Li 2 O

0.1-1%  

Li 2 O + Na 2 O + K 2 O

<2%

TiO 2

<2%

Fe 2 O 3

<1.5%  

La 2 O 3

  0-1.2%

wherein, the range of the weight percentage ratio C1=(Li 2 O+Na 2 O+K 2 O)/(Y 2 O 3 +La 2 O 3 ) is greater than 0.29, and the weight percentage ratio C2=MgO/(CaO+SrO) is 0.9-1.7.

9. The high-modulus glass fiber composition according to claim 1 , comprising the following components expressed as percentage by weight:

SiO 2

55-64%

Al 2 O 3

greater than 19% and not greater than 21%

Y 2 O 3

3-6%

CaO

3.4-9.9%

MgO

 9.3-10.5%

CaO + MgO + SrO

<22% 

Li 2 O + Na 2 O + K 2 O

≤1%

TiO 2

<2%

Fe 2 O 3

<1.5%  

La 2 O 3

  0-1.2%

wherein, the range of the weight percentage ratio C1=(Li 2 O+Na 2 O+K 2 O)/(Y 2 O 3 +La 2 O 3 ) is greater than 0.26.

10. The high-modulus glass fiber composition according to claim 1 , wherein the content range of Li 2 O by weight is 0.1-1.5%.

11. The high-modulus glass fiber composition according to claim 1 , wherein the content range of SrO by weight is 0.1-2.5%.

12. The high-modulus glass fiber composition according to claim 1 , wherein the content range of CaO by weight is 6-9.9%.

13. The high-modulus glass fiber composition according to claim 1 , wherein the content range of MgO by weight is 9.38-13%.

14. The high-modulus glass fiber composition according to claim 1 , wherein the content range of MgO by weight is greater than 12% and not greater than 13%.

15. The high-modulus glass fiber composition according to claim 2 , wherein the content range of Y 2 O 3 by weight is 39.5-5%.

16. The high-modulus glass fiber composition according to claim 1 , wherein the content range of La 2 O 3 by weight is 0.1-1%.

17. The high-modulus glass fiber composition according to claim 1 , comprising CeO2 with the weight percentage of 0-1%.

18. A glass fiber produced from the glass fiber composition described in claim 1 .

19. The glass fiber according to claim 18 having the range of the elastic modulus 90-103 GPa.

20. A composite material incorporating the glass fiber described in claim 18 .

Assignments (1)
NUNC PRO TUNC ASSIGNMENT Recorded Jan 17, 2018
From: ZHANG, YUQIANG; CAO, GUORONG; ZHANG, LIN; XING, WENZHONG
To: JUSHI GROUP CO., LTD.
Reel/Frame 044644/0943 →
Priority Claims (1)
CN 2016 1 0113362 · Feb 29, 2016 · national
Continuity (1)
Related Publication 20180179103A1 · Jun 28, 2018
Cited By (2)
US 12,275,664 US 12,673,890