Optical device for in-line and real-time monitoring of microorganisms

1. An in-line multi-wavelength optical sensor system ( 100 ) for monitoring of microorganism production, said system ( 100 ) comprising:

a. a sample comprising a microalgae culture;

b. a rectangular flow chamber ( 110 ) having an inlet ( 112 ), an outlet ( 114 ), a first side ( 116 ) and a second side ( 118 ), wherein the flow chamber ( 110 ) is configured to fluidly connect to a microorganism production chamber such that the flow chamber ( 110 ) is in-line with the microorganism production chamber, wherein the sample comprising the microalgae culture is pumped through the flow chamber ( 110 ) from the inlet ( 112 ) to the outlet ( 114 ), wherein the sample comprising the microalgae culture flows through and contacts only the flow chamber, wherein the inlet ( 112 ), the flow chamber ( 110 ) and the outlet ( 114 ) are all positioned on the same plane such that the flow chamber ( 110 ) tapers towards both the inlet ( 112 ) and the outlet ( 114 ), wherein a diameter of the rectangular flow chamber ( 110 ) is 5 to 20 mm to contain the sample comprising the microalgae culture;

c. a plurality of laser diodes ( 120 ) disposed on the first side ( 112 ) of the flow chamber, wherein the laser diodes ( 120 ) emit light at a plurality of wavelengths, wherein the laser diodes ( 120 ) are oriented along a first side of the flow chamber ( 110 ) such that light is transmitted into the flow chamber ( 110 ) at a right angle to a flow direction, wherein the plurality of wavelengths are configured to generate voltage signals to measure only absorbance in the sample comprising the microalgae culture;

d. a plurality of photodiodes ( 130 ) oriented to receive light transmitted from the laser diodes ( 120 ), wherein the photodiodes ( 130 ) are oriented along a second side of the flow chamber ( 110 ) opposite the first side such that the laser diodes ( 120 ) transmit light directly into the photodiodes ( 130 );

e. a laser control circuitry ( 140 ) operatively connected to the laser diodes ( 120 ), wherein the laser control circuitry ( 140 ) is capable of supplying power to each laser diodes ( 120 ) upon receiving a control signal;

f. a signal conditioning circuitry ( 150 ) operatively connected to the photodiodes ( 130 ), wherein the signal conditioning circuitry ( 150 ) amplifies signals from the photodiodes;

g. a housing ( 160 ) configured to hold the flow chamber ( 110 ), laser diodes ( 120 ), and photodiodes ( 130 ), the laser control circuitry ( 140 ), and the signal conditioning circuitry ( 150 ), wherein the housing ( 160 ), the plurality of laser diodes ( 120 ), and the one or more photodiodes ( 130 ) are external to the sample comprising the microalgae culture flowing through the flow chamber ( 110 );

h. a microprocessor ( 160 ) operatively connected to the laser control circuitry ( 140 ) and the signal conditioning circuitry ( 150 );

i. a memory operatively coupled to the microprocessor ( 170 ), the memory stores computer-readable instructions that, when executed by the microprocessor ( 170 ), cause the microprocessor ( 170 ) to perform operations comprising:

i. generating the control signal for the laser control circuitry ( 140 ), wherein the laser control signal activated at least one of the plurality of laser diodes ( 120 ) corresponding to at least one of the plurality of wavelengths of the laser diodes;

ii. reading at least one voltage signal from the signal conditioning circuitry ( 150 ) corresponding to at least one of the photodiodes ( 130 ); and

iii. recording the voltage signals corresponding to the activated wavelengths; and

j. a plurality of optical filters disposed in a path of the plurality of laser diodes ( 120 ) and the plurality of photodiodes ( 130 ), wherein the plurality of optical filters allow only a specific subset of wavelengths produced by the plurality of laser diodes ( 120 ) into the plurality of photodiodes ( 130 );

wherein each laser diode ( 120 ) emits a focused beam of light into only one photodiode ( 130 ); and

wherein the plurality of laser diodes ( 120 ) and the plurality of photodiodes ( 130 ) are disposed outside of the flow chamber ( 110 ).

2. The system of claim 1 further comprising a data acquisition system (DAQ) ( 180 ) operatively connected to the microprocessor ( 170 ), wherein the microprocessor ( 170 ) is configured to send the voltage signals and corresponding wavelengths to the DAQ ( 180 ), which converts the voltage signals into measurements of one or more biological parameters, wherein the conversion is calibrated to known readings from a second instrument, wherein the DAQ ( 180 ) has a graphical user interface that allows a user to monitor measurements in real time.

3. The system of claim 2 , wherein the laser control circuitry ( 140 ) turns on each laser diode ( 120 ) individually via commands received from the DAQ ( 170 ).

4. The system of claim 1 , wherein the plurality of laser diodes ( 120 ) are selected to emit light at wavelengths effective for measuring one or more biological parameters.

5. The system of claim 1 , wherein the plurality of laser diodes ( 120 ) comprise at least three laser diodes, and wherein the photodiodes ( 130 ) comprise at least three photodiodes.

6. The system of claim 5 , wherein a first photodiode is configured to detect light from the first laser diode, a second photodiode is configured to detect light from the second laser diode, and a third photodiode is configured to detect light from the third laser diode.

7. The system of claim 1 , wherein the plurality of laser diodes ( 120 ) are selected to emit light at wavelengths effective for measuring turbidity, cell concentration, and chlorophyll concentrations.

8. The system of claim 7 , wherein a first laser diode, a second laser diode, and a third laser diode emit light at center wavelengths of 650, 685, and 780 nm respectively.

9. The system of claim 1 , wherein light emitted by the laser diodes ( 120 ) is collimated.

10. The system of claim 1 , wherein the flow chamber ( 110 ) has a light path length effective for providing voltage signal readings that are converted, by the DAQ ( 180 ), into measurements of the biological parameters without requiring sample preparation or sample dilution of the microalgae culture.

11. The system of claim 10 , wherein the light path length is about 5 mm to 10 mm.

12. The system of claim 1 , wherein the photodiodes ( 130 ) are disposed on or near the second side ( 118 ) of the flow chamber opposite from the laser diodes ( 120 ), wherein the photodiodes ( 130 ) are oriented to detect light transmitted through the microalgae culture.

13. The system of claim 1 , wherein the photodiodes ( 130 ) are disposed on or near the flow chamber at an angle with respect to the laser diodes ( 120 ), wherein the angle is 0° to less than 180°, wherein the photodiodes ( 130 ) are oriented to detect light reflected from the microalgae culture.