IP Library Granted Patent US 10,556,197
Granted Patent B2
US 10,556,197 · App. 15/743,866 · Granted Feb 11, 2020

Method for manufacturing filter medium for air filter

Inventors: Junji Nemoto (Niigata, JP); Akira Isogai (Tokyo, JP); Tsuguyuki Saito (Tokyo, JP)
Assignee: HOKUETSU CORPORATION
B01D39/18B01D46/0001D21F5/00B01D2239/025B01D2239/1233
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Quick Facts
Patent No.
US 10,556,197
App. No.
15/743,866
Granted
Feb 11, 2020
Kind
B2
Abstract

A method for manufacturing a filter medium for an air filter having improved particle collection performance using cellulose nanofibers. The method for manufacturing a filter medium for an air filter comprises: causing a mixed solution containing cellulose nanofibers and a dispersion medium to adhere to an air-permeable support; and subsequently freeze-drying the resulting product, in which a number average fiber diameter of the cellulose nanofibers is 1 to 50 nm, the dispersion medium is a mixed dispersion medium of water and a water-soluble organic solvent, and a solid content concentration of the cellulose nanofibers in the mixed solution is 0.001 to 0.150% by mass.

Claims (10)

1. A method for manufacturing a filter medium for an air filter, the method comprising:

causing a mixed solution containing cellulose nanofibers and a dispersion medium to adhere to an air-permeable support; and

subsequently freeze-drying the resulting product,

wherein the cellulose nanofibers have an average fiber diameter that is in a range of 1 to 50 nm,

wherein the dispersion medium is a mixed dispersion medium of water and a water-soluble organic solvent, and

wherein the cellulose nanofibers in the mixed solution have a solid content concentration in a range of 0.001 to 0.150% by mass

wherein the cellulose nanofibers have an adhesion amount ratio with respect to the air-permeable support in a range of 0.001 to 0.200% by mass.

2. The method for manufacturing a filter medium for an air filter according to claim 1 , the method further comprising:

setting an ambient temperature of the mixed solution adhered to the air-permeable support to a temperature equal to or lower than a melting point of the mixed solution in the freeze-drying.

3. The method for manufacturing a filter medium for an air filter according to claim 1 , wherein the filter medium has a PF value that is higher than a PF value of a support by 0.5 or more when a surface wind speed is 5.3 cm/sec and a target particle diameter is 0.10 to 0.15 μm.

Assignments (2)
CHANGE OF NAME Recorded Sep 6, 2018
From: HOKUETSU KISHU PAPER CO., LTD.
To: HOKUETSU CORPORATION
Reel/Frame 047532/0028 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 11, 2018
From: NEMOTO, JUNJI; ISOGAI, AKIRA; SAITO, TSUGUYUKI
To: HOKUETSU KISHU PAPER CO., LTD; THE UNIVERSITY OF TOKYO
Reel/Frame 045048/0938 →
Continuity (1)
Related Publication 20180200655A1 · Jul 19, 2018