IP Library Granted Patent US 10,481,143
Granted Patent B2
US 10,481,143 · App. 15/745,558 · Granted Nov 19, 2019

Chemo-thermo-piezoresistive highly sensing smart cement with integrated real-time monitoring system

Inventor: Cumaraswamy Vipulanandan (The Woodlands, TX)
Assignee: UNIVERSITY OF HOUSTON SYSTEM
G01N33/383E21B33/14
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Quick Facts
Patent No.
US 10,481,143
App. No.
15/745,558
Granted
Nov 19, 2019
Kind
B2
Abstract

The chemo-thermo-piezoresistive behavior of so-called “smart cement,” or cement modified with conductive fillers, is useful as a bulk sensor for monitoring the changes in the cement due to stresses, cracks, contamination, fluid loss, and temperature change that affect its performance. The smart cement utilizes a special conductive or semi-conductive filler and is useful as a bulk sensor that allows real-time monitoring of its properties.

Claims (156)

1. A system for monitoring performance-related properties of cement, comprising:

a cement structure comprised of chemo-thermo-piezoresistive smart cement, wherein the chemo-thermo-piezoresistive smart cement comprises from about 0.03% to about 0.1% modified conductive or semi-conductive filler by weight of the chemo-thermo-piezoresistive smart cement, and wherein the modified conductive or semi-conductive filler comprises dispersed carbon fibers, dispersed basaltic fibers, or mixtures thereof; and

an integrated real-time monitoring system for monitoring changes in electrical resistivity of the chemo-thermo-piezoresistive smart cement, wherein the changes in the electrical resistivity of the chemo-thermo-piezoresistive smart cement correlate with performance-related properties of the chemo-thermo-piezoresistive smart cement, wherein the integrated real-time monitoring system collects AC resistance measurements at selected frequencies, wherein the integrated real-time monitoring system uses the AC resistance measurements to calculate the changes in the electrical resistivity and changes in electrical impedance of the chemo-thermo-piezoresistive smart cement using an equivalent circuit to represent electrical properties of the chemo-thermo-piezoresistive smart cement, wherein the chemo-thermo-piezoresistive smart cement is represented in the equivalent circuit as a bulk material with contacts as follows:

Z

2

(

σ

)

=

R

b

(

σ

)

+

2

R

c

(

σ

)

1

+

ω

2

R

c

2

C

c

2

-

j

2

ω

R

c

2

C

c

(

σ

)

1

+

ω

2

R

c

2

C

c

2

,

wherein Z 2 is total electrical impedance for the equivalent circuit, R b is resistance of the bulk material, R c is resistance of the contacts, C c is capacitance of the contacts, and ω is a selected frequency, and wherein the equivalent circuit assumes a negligible capacitance for the bulk material.

2. The system of claim 1 , wherein the performance-related properties of the smart cement comprise curing, compressive strength, induced stresses, water-to-cement ratio, temperature changes, fluid loss, and contamination of the chemo-thermo-piezoresistive smart cement.

3. The system of claim 1 , wherein the changes in the electrical resistivity of the chemo-thermo-piezoresistive smart cement correlate with performance-related properties of the cement with and without contamination.

4. The system of claim 1 , wherein the cement structure is part of an oil or gas well.

5. The system of claim 1 , wherein the cement structure is part of civil infrastructures selected from the group consisting of footings, piles, pipelines, buildings, tunnels, bridges, and highways.

6. The system of claim 1 , wherein the chemo-thermo-piezoresistive smart cement is part of grout, concrete, a coating, or a repair material.

7. A method for real-time monitoring of performance-related properties of cement, comprising:

constructing a cement structure, wherein the cement structure comprises chemo-thermo-piezoresistive smart cement and an integrated real-time monitoring system for monitoring changes in electrical resistivity of the chemo-thermo-piezoresistive smart cement, wherein the chemo-thermo-piezoresistive smart cement comprises from about 0.03% to about 0.1% modified conductive or semi-conductive filler by weight of the chemo-thermo-piezoresistive smart cement, and wherein the modified conductive or semi-conductive filler comprises dispersed carbon fibers, dispersed basaltic fibers, or mixtures thereof;

collecting AC resistance measurements of the chemo-thermo-piezoresistive smart cement at selected frequencies using the integrated real-time monitoring system;

using the AC resistance measurements to calculate changes in the electrical resistivity of the chemo-thermo-piezoresistive smart cement and changes in electrical impedance of the chemo-thermo-piezoresistive smart cement using an equivalent circuit to represent electrical properties of the chemo-thermo-piezoresistive smart cement, wherein the chemo-thermo-piezoresistive smart cement is represented in the equivalent circuit as a bulk material with contacts as follows:

Z

2

(

σ

)

=

R

b

(

σ

)

+

2

R

c

(

σ

)

1

+

ω

2

R

c

2

C

c

2

-

j

2

ω

R

c

2

C

c

(

σ

)

1

+

ω

2

R

c

2

C

c

2

,

wherein Z 2 is total electrical impedance for the equivalent circuit, R b is resistance of the bulk material, R c is resistance of the contacts, C c is capacitance of the contacts, and ω is a selected frequency, and wherein the equivalent circuit assumes a negligible capacitance for the bulk material; and

monitoring the changes in the electrical resistivity and the electrical impedance of the chemo-thermo-piezoresistive smart cement using the integrated real-time monitoring system, wherein the changes in the electrical resistivity of the chemo-thermo-piezoresistive smart cement correlate with performance-related properties of the chemo-thermo-piezoresistive smart cement.

8. The method of claim 7 , wherein the changes in the electrical resistivity of the chemo-thermo-piezoresistive smart cement correlate with performance-related properties of the cement with and without contamination.

9. The method of claim 7 , wherein the performance-related properties of the cement comprise curing, compressive strength, induced stresses, water-to-cement ratio, temperature changes, fluid loss, and contamination of the chemo-thermo-piezoresistive smart cement.

10. The method of claim 7 , wherein the cement structure is part of an oil or gas well.

11. The method of claim 7 , wherein the cement structure is part of civil infrastructures selected from the group consisting of footings, piles, pipelines, buildings, tunnels, bridges, and highways.

12. The method of claim 7 , wherein the chemo-thermo-piezoresistive smart cement is part of grout, concrete, a coating, or a repair material.

Assignments (2)
CONFIRMATORY LICENSE Recorded Jul 14, 2023
From: UNIVERSITY OF HOUSTON
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 064274/0389 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 15, 2018
From: VIPULANANDAN, CUMARASWAMY
To: UNIVERSITY OF HOUSTON SYSTEM
Reel/Frame 047163/0273 →
Continuity (2)
Provisional Application 62192010 · Jul 13, 2015
Related Publication 20180209951A1 · Jul 26, 2018