Compact alignment of a flow
Disclosed is a conveyor device for conveying along a conveyor plane, in order to transform a wide flow of products into a downstream single-file flow, including an intake conveyor, suitable for conveying the wide flow, an output conveyor suitable for conveying the single-file flow, an acceleration conveyor positioned between the intake conveyor and the outlet conveyor and including a plurality of conveyor units with a speed gradient, and also including a guide for guiding the products transversely from the intake conveyor to the outlet conveyor and positioned downstream from the flow of products so that the products are moved against same under the effect of the consecutive conveyors. Also disclosed is a corresponding method.
1. A conveyor device ( 1 ) in a conveyor plane ( 9 ) for transforming a wide flow of products ( 2 ) into a downstream single-file flow of products, comprising:
an intake conveyor ( 3 ) that is adapted for conveying the wide flow of products ( 2 ),
an outlet conveyor ( 4 ) that is adapted for conveying the single-file flow of products,
an acceleration conveyor ( 5 ) that is positioned between the intake conveyor ( 3 ) and the outlet conveyor ( 4 ) and having a number of conveyor units ( 12 ) with a speed gradient,
a guide ( 6 ), for bringing the products ( 2 ) transversely from the intake conveyor ( 3 ) to the outlet conveyor ( 4 ) and positioned downstream from the wide flow of products ( 2 ) in such a way that the products ( 2 ) are brought against the guide ( 6 ) under the action of successive conveyors, and
a flexible counter-guide ( 7 ), arranged essentially opposite the guide ( 6 ) in an area of the acceleration conveyor ( 5 ) and forming with said guide ( 6 ) a convergent guide portion ( 8 ) that is oriented toward the outlet conveyor ( 4 ),
wherein a section of the convergent guide portion ( 8 ) near the acceleration conveyor ( 5 ) forms a restriction zone ( 13 ) sized to prevent two products ( 2 ) from entering the restriction zone ( 13 ) simultaneously.
2. The conveyor device ( 1 ) according to claim 1 , where the counter-guide ( 7 ) is deformable by winding around an axis that is perpendicular to the conveyor plane ( 9 ).
3. The conveyor device ( 1 ) according to claim 1 , where
the intake conveyor ( 3 ), the acceleration conveyor ( 5 ) and the outlet conveyor ( 4 ) are parallel to one another and extend in a conveying direction ( 10 ), in the conveyor plane ( 9 ), with the orientation of the counter-guide ( 7 ) having a component that is transverse to the conveying direction ( 10 ) toward the outlet conveyor ( 4 ).
4. The conveyor device ( 1 ) according to claim 3 , wherein the guide ( 6 ) passes through the acceleration conveyor ( 5 ) with an upstream portion ( 11 ) and then a downstream portion ( 12 ), with the upstream portion ( 11 ) having overall, in relation to the conveying direction ( 10 ), a larger angle than the downstream portion ( 12 ).
5. The conveyor device ( 1 ) according to claim 1 , wherein the counter-guide ( 7 ) is provided, on its inner contact face, with the products ( 2 ), with rollers that are free in rotation to facilitate the travel of the products ( 2 ) against it.
6. The conveyor device ( 1 ), according to claim 1 , further comprising an accumulation table that is mounted upstream from the intake conveyor ( 3 ), and the accumulation table comprises an outlet brought directly to the intake conveyor ( 3 ).
7. A method for conveying products ( 2 ) into a conveyor plane ( 9 ) using the conveyor device ( 1 ) according to claim 1 , comprising the steps of:
shifting during the products ( 2 ) from a wide flow of products on an intake conveyor ( 3 ) to a single-file flow of products on an outlet conveyor ( 4 ), by passing the products through an acceleration conveyor ( 5 ),
subsequent to said shifting step, moving the products ( 2 ) travelling over the acceleration conveyor ( 5 ) between a stationary guide ( 6 ), downstream, and a flexible counter-guide ( 7 ), upstream, wherein the stationary guide ( 6 ) and the flexible counter-guide ( 7 ) form together a convergent guide portion ( 8 ) toward the outlet conveyor ( 4 ), and
utilizing the counter-guide ( 7 ), driving toward the guide ( 6 ) the products ( 2 ) that are removed from said guide ( 6 ) by at most by an equivalent of a column of a single front product ( 2 ).
8. The method according to claim 7 , wherein the acceleration conveyor ( 5 ) comprises a number of conveyor units ( 12 ) that extend in the conveying direction ( 10 ) and are arranged beside one another from the intake conveyor ( 3 ) up to the outlet conveyor ( 4 ),
the method further comprising the step of controlling a speed of each of the conveyor units ( 12 ) to be higher than a speed of the adjacent conveyor units ( 12 ) in the direction of the intake conveyor ( 3 ).
9. The method according to claim 7 , further comprising forming, from a section of the convergent guide portion ( 8 ) near the acceleration conveyor ( 5 ), a restriction zone ( 13 ) sized to prevent two products ( 2 ) from entering the restriction zone ( 13 ) simultaneously.
10. The conveyor device ( 1 ) according to claim 2 , where the intake conveyor ( 3 ), the acceleration conveyor ( 5 ) and the outlet conveyor ( 4 ) are parallel to one another and extend in a conveying direction ( 10 ), in the conveyor plane ( 9 ), with the orientation of the counter-guide ( 7 ) having a component that is transverse to the conveying direction ( 10 ) toward the outlet conveyor ( 4 ).
11. The conveyor device ( 1 ) according to claim 2 , where the counter-guide ( 7 ) is provided, on an inner contact face, with the products ( 2 ), with rollers that are free in rotation to facilitate the travel of the products ( 2 ) against the rollers.
12. The conveyor device ( 1 ) according to claim 3 , where the counter-guide ( 7 ) is provided, on an inner contact face, with the products ( 2 ), with rollers that are free in rotation to facilitate the travel of the products ( 2 ) against the rollers.
13. The conveyor device ( 1 ) according to claim 4 , where the counter-guide ( 7 ) is provided, on an inner contact face, with the products ( 2 ), with rollers that are free in rotation to facilitate the travel of the products ( 2 ) against the rollers.
14. The method according to claim 7 , wherein the acceleration conveyor ( 5 ) comprises a number of conveyor units ( 12 ) that extend in the conveying direction ( 10 ) and are arranged beside one another from the intake conveyor ( 3 ) up to the outlet conveyor ( 4 ),
the method comprising the further step of controlling a speed of each of the conveyor units ( 12 ) to be higher than a speed of the adjacent conveyer units ( 12 ) in the direction of the intake conveyor ( 3 ).
15. The method according to claim 8 , further comprising the step of forming, from a section of the convergent guide portion ( 8 ) near the acceleration conveyor ( 5 ), a restriction zone ( 13 ) sized to prevent two products ( 2 ) from entering the restriction zone ( 13 ) simultaneously.
16. The conveyor device ( 1 ) according to claim 10 , wherein the guide ( 6 ) passes through the acceleration conveyor ( 5 ) with an upstream portion ( 11 ) and then a downstream portion ( 12 ), with the upstream portion ( 11 ) having overall, in relation to the conveying direction ( 10 ), a larger angle than the downstream portion ( 12 ).
17. The conveyor device ( 1 ) according to claim 10 , where the counter-guide ( 7 ) is provided, on an inner contact face, with the products ( 2 ), with rollers that are free in rotation to facilitate the travel of the products ( 2 ) against the rollers.
18. The conveyor device ( 1 ) according to claim 16 , where the counter-guide ( 7 ) is provided, on an inner contact face, with the products ( 2 ), with rollers that are free in rotation to facilitate the travel of the products ( 2 ) against the rollers.