IP Library Granted Patent US 11,749,831
Granted Patent B2
US 11,749,831 · App. 15/756,714 · Granted Sep 5, 2023

Li—S battery with carbon coated separator

Inventors: David Kim (Santa Fe, NM); Xiangwu Zhang (Cary, NC); Jiadeng Zhu (Charlottesville, VA)
Assignee: SCEYE SA
H01M10/052H01M4/382H01M10/0585H01M50/109H01M50/437H01M50/44H01M50/446H01M50/451H01M50/454
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Quick Facts
Patent No.
US 11,749,831
App. No.
15/756,714
Granted
Sep 5, 2023
Kind
B2
Abstract

A Li—S battery cell comprising a Sulphur-containing cathode, a Lithium-containing anode, a separator in between the cathode and anode with an electrolyte on both sides of the separator filling interspaces between the anode and the cathode. The separator contains electrically conducting carbon and prevents polysulphide intermediates from migrating from the Sulphur-containing cathode to the Lithium anode.

Claims (23)

1. A Li—S battery cell comprising

a Sulphur-containing cathode,

a Lithium-containing anode,

a non-woven glass fiber separator made of glass fibers having diameters below 2 microns, in between the cathode and anode

with an electrolyte on both sides of the glass fiber separator filling interspaces between the anode and the cathode;

wherein the glass fiber separator is coated with a carbon particle coating comprising a mixture of a polymer and electrically conductive nano-sized carbon particles for preventing polysulfides from migrating from the Sulphur-containing cathode to the Lithium anode,

wherein the glass fiber separator abuts the Sulphur-containing cathode, wherein the carbon particle coating is oriented towards the cathode and is in electrical contact with the cathode,

wherein the carbon particle coating has a thickness in the interval of 10-80 microns, and

wherein the carbon loading in the carbon particle coating is in the interval of 0.5-1 mg/cm2.

2. The Li—S battery cell according to claim 1 , wherein the polymer is polyvinylidene difluoride, PVDF, and the weight ratio between the carbon and the polymer is between 7.5:2.5 and 5:5.

3. The Li—S battery cell according to claim 1 , wherein a Sulphur content in the cathode is in the range of 60 to 80% by weight.

4. The Li—S battery cell according to claim 1 , wherein a Sulphur loading on the cathode is in the interval of 0.7 to 4 mg/cm 2 .

5. The Li—S battery cell according to claim 2 , wherein a Sulphur content in the cathode is in the range of 60 to 80% by weight, and wherein a Sulphur loading on the cathode is in the interval of 0.7 to 4 mg/cm 2 .

6. The Li—S battery cell according to claim 1 , comprising a fluid-tight assembly of a casing comprising a bottom casing and a top casing, wherein the cathode, the separator, and the anode are arranged in a sandwich configuration between the bottom casing and the top casing, spacers adjacent the anode and wherein an elastic spring is arranged between the spacers sandwich configuration and the casing and configured to press the sandwich configuration together for improving the electrical contact between the Sulphur cathode and the carbon particle coating of the separator.

7. The Li—S battery cell according to claim 1 , wherein the cathode comprises a Sulphur surface towards the separator, the Sulphur surface being provided without a carbon coating.

8. The Li—S battery cell according to claim 1 , wherein the glass fiber separator has glass fibers with diameters of less than one micron.

9. The Li—S battery according to claim 6 , wherein the glass fibers have diameters in a range of 0.1-0.4 microns.

10. The Li—S battery according to claim 1 , wherein the glass fibers are nanofibers having a diameter of less than 1 micron.

11. The Li—S battery according to claim 1 , wherein the thickness of the uncoated separator is less than 300 nm.

12. The Li—S battery according to claim 1 , wherein the thickness of the uncoated separator is about 260 nm.

13. The Li—S battery according to claim 1 , wherein the thickness of the carbon particle coating is 5-80 microns.

14. The Li—S battery according to claim 1 , wherein the thickness of the carbon particle coating is 15-70 microns.

15. The Li—S battery according to claim 1 , wherein the thickness of the carbon particle coating is about 60 microns.

Assignments (5)
CHANGE OF ADDRESS Recorded Aug 9, 2022
From: SCEYE SA
To: SCEYE SA
Reel/Frame 061129/0538 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE'S ADDRESS PREVIOUSLY RECORDED AT REEL: 053751 FRAME: 0524. ASSIGNOR(S) HEREBY CONFIRMS THE MERGER. Recorded Dec 31, 2020
From: SCEYE SARL
To: SCEYE SA
Reel/Frame 054882/0851 →
MERGER Recorded Sep 10, 2020
From: SCEYE SARL
To: SCEYE SA
Reel/Frame 053751/0524 →
CHANGE OF NAME Recorded May 3, 2018
From: SCEYE SA
To: SCEYE SARL
Reel/Frame 047074/0466 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 2, 2018
From: KIM, DAVID; ZHANG, XIANGWU; ZHU, JIADENG
To: SCEYE SA; NORTH CAROLINA STATE UNIVERSITY
Reel/Frame 045695/0335 →
Continuity (1)
Related Publication 20180287121A1 · Oct 4, 2018