IP Library › Granted Patent US 10,717,241
Granted Patent B2
US 10,717,241 · App. 15/757,761 · Granted Jul 21, 2020

Manufacturing method for composite material, manufacturing apparatus for composite material, and preform for composite material

Inventor: Shinichi Kuroda (Kanagawa, JP)
Assignee: NISSAN MOTOR CO., LTD.
B29C70/345B29B11/16B29C63/04B29C70/48B29C70/545B32B1/00B32B7/02B32B7/12B32B27/08B32B27/38B29K2063/00B29K2105/0881B29K2307/04B32B2260/021B32B2260/046B32B2262/106B32B2307/722
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Quick Facts
Patent No.
US 10,717,241
App. No.
15/757,761
Granted
Jul 21, 2020
Kind
B2
Abstract

To provide a manufacturing method for a composite material, a manufacturing apparatus for a composite material, a preform, and a composite material, capable of molding a high quality composite material having a little constraint in the shape by improving moldability while suppressing a deviation of the arrangement of the reinforced fiber during preforming. A manufacturing method for a composite material 400 provided with a reinforcement 510 and resin 600 infused into the reinforcement, includes: an apply process (step S 12 ) for applying an adhesive to the sheet-shaped reinforcement having first and second regions 511 and 512 such that a content density of the adhesive 520 of the second region is lower than that of the first region; and a preforming process (step S 17 ) for preforming the reinforcement in a three-dimensional shape to form a preform such that the second region has a curvature larger than that of the first region.

Claims (8)

1. A manufacturing method for a composite material comprising a reinforcement, an adhesive applied to the reinforcement, a resin infused into a preform, and a core material covered by the reinforcement, comprising:

applying the adhesive to sheet-shaped reinforcement having first and second regions such that a content density of the adhesive of the second region is lower than that of the first region, the content density of the adhesive of the second region being non-zero;

heating the reinforcement applied with the adhesive before forming the preform to infuse the adhesive into the reinforcement;

forming the preform comprising the core material by preforming the reinforcement in a three-dimensional shape such that the core material is covered by the reinforcement infused with the adhesive, and in the preforming, the second region is placed at a portion of the core material having a curvature larger than that of a portion where the first region of the reinforcement is placed; and

producing the composite material by infusing the resin into the preform and curing the resin.

2. The manufacturing method for the composite material according to claim 1 , wherein the reinforcement is cut along a cutting line after the adhesive is applied, and the first region includes the cutting line.

3. The manufacturing method for the composite material according to claim 1 , wherein, after the adhesive is applied, a laminate is formed by laminating the reinforcement applied with the adhesive before the reinforcement is preformed.

4. The manufacturing method for the composite material according to claim 1 , wherein the adhesive is formed of a material softened by heat.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 8, 2018
From: KURODA, SHINICHI
To: NISSAN MOTOR CO., LTD.
Reel/Frame 045140/0326 →
Continuity (1)
Related Publication 20190030834A1 · Jan 31, 2019