IP Library Granted Patent US 10,957,948
Granted Patent B2
US 10,957,948 · App. 15/759,366 · Granted Mar 23, 2021

Housing for at least one battery module and battery module assembly

Inventors: Kai Rittner (Riedstadt, DE); Stephen Raiser (Wiesbaden, DE)
Assignee: AKASOL GMBH
H01M10/613H01M2/1077H01M2/1094H01M10/658H01M10/6556H01M2/1223H01M10/647H01M10/6555H01M2220/20
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Quick Facts
Patent No.
US 10,957,948
App. No.
15/759,366
Granted
Mar 23, 2021
Kind
B2
Abstract

The present invention relates to a housing for at least one battery module, preferably for an arrangement of battery modules, with the at least one battery module comprising a plurality of battery cells arranged in a fluid cooled frame. The invention further relates to a battery module assembly comprising at least one battery module installed in a housing.

Claims (22)

1. A housing for at least one battery module, wherein the at least one battery module comprises a plurality of battery cells arranged in a fluid cooled frame, the housing comprising:

at least one wall formed from a sandwich structure, the sandwich structure comprising a plurality of layers of different materials;

a top wall and a bottom wall with the at least one battery module disposed between the top and bottom walls; and

at least one pre-loading means that is adapted to pre-load components installed within the housing for a mechanical fixation thereof, the components including the at least one battery module;

wherein the at least one pre-loading means comprises a damping layer and a rigid structure, with the damping layer being disposed between the rigid structure and the top wall of the housing;

the damping layer is selected from the group of layers consisting of RTV foamed silicon, a fire resistant foam, and a thermally insulating foam.

2. The housing in accordance with claim 1 , wherein the housing further comprises a predetermined breaking point in the form of a seal.

3. The housing in accordance with claim 1 , wherein the at least one wall formed from the sandwich structure is the top wall or the bottom wall of the housing.

4. The housing in accordance with claim 1 , wherein the sandwich structure comprises two to five layers of material, with adjacent layers being selected from different materials.

5. The housing in accordance with claim 1 , wherein at least one layer of the plurality of layers of the sandwich structure comprises a material selected from the group of materials consisting of aluminum and PET.

6. The housing in accordance with claim 1 , wherein the sandwich structure is adapted to carry out at least one of a fire protection function and a mechanical stabilizing function.

7. The housing in accordance with claim 1 , wherein the plurality of layers of the sandwich structure are connected to one another by bonding and/or by brazing and/or by welding and/or by pressing and/or by clamping and/or by gripping.

8. The housing in accordance with claim 1 , further comprising at least one of the following elements: a fluid cooling system comprising a fluid inlet and outlet arranged at a side of the housing, at least one thermal insulation element, a hydraulic system, a plurality of fire resistant elements, a plurality of anti-slip elements, at least one fuse, at least one current sensor, a plurality of contactors, a plurality of pre-charge resistors, a plurality of safety disconnects, a plurality of voltage sensors, a plurality of monitoring microprocessor systems, and a plurality of sensors.

9. A housing for at least one battery module, with the at least one battery module comprising a plurality of battery cells, the housing comprising:

a fluid cooled frame;

at least one pre-loading means that is adapted to pre-load components installed within the housing for a mechanical fixation thereof, the components including the at least one battery module;

a top wall and a bottom wall with the at least one battery module disposed between the top and bottom walls; and

wherein the at least one pre-loading means comprises a damping layer and a rigid structure, with the damping layer comprising a foam layer disposed between the rigid structure and the top wall of the housing;

wherein the housing comprises at least one wall formed from a sandwich structure, the sandwich structure comprising a plurality of layers of different materials.

10. The housing in accordance with claim 9 , wherein the damping layer is selected from the group of layers consisting of: silicon foam, a fire resistant foam, a thermally insulating foam, or other elastomer materials and foams, and the rigid structure comprises a plastic or ceramic material.

11. The housing in accordance with claim 9 , wherein the rigid structure comprises individual sections of rigid material connected to one another at individual points to form a web-like structure.

12. The housing in accordance with claim 9 , further comprising at least one of the following elements: a fluid cooling system comprising a fluid inlet and outlet arranged at a side of the housing, at least one thermal insulation element, a hydraulic system, a plurality of fire resistant elements, a plurality of anti-slip elements, at least one fuse, at least one current sensor, a plurality of contactors, a plurality of pre-charge resistors, a plurality of safety disconnects, a plurality of voltage sensors, a plurality of monitoring microprocessor systems, and a plurality of sensors.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 19, 2026
From: AKASOL AG
To: BORGWARNER AKASOL GMBH
Reel/Frame 074693/0643 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 7, 2021
From: AKASOL GMBH
To: AKASOL AG
Reel/Frame 056170/0360 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 27, 2018
From: RITTNER, KAI; RAISER, STEPHEN
To: AKASOL GMBH
Reel/Frame 045360/0586 →
Continuity (1)
Related Publication 20180183114A1 · Jun 28, 2018