IP Library › Granted Patent US 10,765,987
Granted Patent B2
US 10,765,987 · App. 15/764,444 · Granted Sep 8, 2020

Air filter medium, air filter pack, and air filter unit

Inventors: Takashi Niki (Osaka, JP); Masaaki Mori (Osaka, JP); Shiho Wada (Osaka, JP); Atsushi Daimon (Osaka, JP)
Assignee: NITTO DENKO CORPORATION
B01D46/543B01D39/1623B01D39/1692B01D46/0005B01D46/009B01D46/52B01D46/521B01D63/14B01D71/36B01D2239/065B01D2239/1216B01D2239/1225B01D2239/1233B01D2275/10
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Quick Facts
Patent No.
US 10,765,987
App. No.
15/764,444
Granted
Sep 8, 2020
Kind
B2
Abstract

An air filter medium includes a first porous PTFE membrane and a second porous PTFE membrane. An average fiber diameter of fibers included in the first porous PTFE membrane is 0.24 to 0.45 μm, an average fiber diameter of fibers included in the second porous PTFE membrane is 0.04 to 0.23 μm, the air filter medium has a first main surface and a second main surface, and the first porous PTFE membrane and the second porous PTFE membrane are arranged so that an air flow moving from the first main surface to the second main surface passes through the first porous PTFE membrane and subsequently through the second porous PTFE membrane.

Claims (33)

1. An air filter medium comprising a first porous PTFE membrane and a second porous PTFE membrane, wherein

an average fiber diameter of fibers included in the first porous PTFE membrane is 0.24 to 0.45 μm,

an average fiber diameter of fibers included in the second porous PTFE membrane is 0.04 to 0.23 μm,

the air filter medium has a first main surface and a second main surface, and

the first porous PTFE membrane and the second porous PTFE membrane are arranged so that an air flow moving from the first main surface to the second main surface passes through the first porous PTFE membrane and subsequently through the second porous PTFE membrane.

2. The air filter medium according to claim 1 , wherein

an average fiber length of the fibers included in the first porous PTFE membrane is 53 to 274 μm, and

an average fiber length of the fibers included in the second porous PTFE membrane is 3 to 50 μm.

3. The air filter medium according to claim 1 , wherein

a thickness of the first porous PTFE membrane is 7 to 36 μm, and

a thickness of the second porous PTFE membrane is 1 μm or more and less than 7 μm.

4. The air filter medium according to claim 1 , wherein a ratio of a thickness of the first porous PTFE membrane to a thickness of the second porous PTFE membrane is more than 1.

5. The air filter medium according to claim 1 , wherein

an average pore diameter of the first porous PTFE membrane is 3 to 30 μm, and

an average pore diameter of the second porous PTFE membrane is 0.1 to 3 μm.

6. The air filter medium according to claim 1 , further comprising an air-permeable fiber layer disposed, when viewed from the first porous PTFE membrane, on a side opposite to a side where the second porous PTFE membrane is disposed, wherein

a mass per unit area of the air-permeable fiber layer is 30 to 260 g/m 2 .

7. The air filter medium according to claim 1 , further comprising:

a first air-permeable fiber layer disposed, when viewed from the first porous PTFE membrane, on a side opposite to a side where the second porous PTFE membrane is disposed, the first air-permeable fiber layer forming the first main surface; and

a second air-permeable fiber layer disposed, when viewed from the second porous PTFE membrane, on a side opposite to a side where the first porous PTFE membrane is disposed, the second air-permeable fiber layer forming the second main surface, wherein

the first air-permeable fiber layer and the second air-permeable fiber layer are each an embossed non-woven fabric, and

an embossing pattern of the first air-permeable fiber layer is different from an embossing pattern of the second air-permeable fiber layer.

8. The air filter medium according to claim 1 , wherein at least one selected from the first main surface and the second main surface is provided with an identification mark that allows distinguishing between the first main surface and the second main surface.

9. The air filter medium according to claim 8 , wherein the identification mark comprises at least one selected from the group consisting of a letter, a figure, and a symbol.

10. The air filter medium according to claim 1 , further comprising:

a first air-permeable fiber layer disposed, when viewed from the first porous PTFE membrane, on a side opposite to a side where the second porous PTFE membrane is disposed, the first air-permeable fiber layer forming the first main surface; and

a second air-permeable fiber layer disposed, when viewed from the second porous PTFE membrane, on a side opposite to a side where the first porous PTFE membrane is disposed, the second air-permeable fiber layer forming the second main surface, wherein

at least one selected from the first air-permeable fiber layer and the second air-permeable fiber layer is colored, and

a color of the first air-permeable fiber layer is different from a color of the second air-permeable fiber layer.

11. The air filter medium according to claim 1 , wherein when poly-α-olefin in the form of polydisperse particles with an average particle diameter of 0.15 μm is passed through the air filter medium at a concentration of 20 to 40 g/m 3 and a linear flow velocity of 5.3 cm/sec to measure change in pressure drop, an amount of poly-α-olefin collected by the air filter medium is 20 mg/m 2 /Pa or more at a time point where the pressure drop reaches 500 Pa.

12. The air filter medium according to claim 1 , wherein when NaCl in the form of polydisperse particles with an average particle diameter of 0.5 μm is passed through the air filter medium at a concentration of 1 to 3 g/m 3 and a linear flow velocity of 5.3 cm/sec to measure change in pressure drop, an amount of NaCl collected by the air filter medium is 8 mg/m 2 /Pa or more at a time point where the pressure drop reaches 500 Pa.

13. An air filter pack comprising the air filter medium according to claim 1 , the air filter medium being pleated.

14. An air filter unit comprising the air filter pack according to claim 13 and a frame supporting the air filter pack.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 29, 2018
From: NIKI, TAKASHI; MORI, MASAAKI; WADA, SHIHO; DAIMON, ATSUSHI
To: NITTO DENKO CORPORATION
Reel/Frame 045386/0097 →
Priority Claims (1)
JP 2015-194948 · Sep 30, 2015 · national
Continuity (1)
Related Publication 20180264392A1 · Sep 20, 2018