IP Library Granted Patent US 10,780,423
Granted Patent B2
US 10,780,423 · App. 15/765,481 · Granted Sep 22, 2020

Powder for catalysts and catalyst for exhaust gas purification

Inventors: Yuki Nagao (Saitama, JP); Yunosuke Nakahara (Saitama, JP); Takanori Masaki (Saitama, JP)
Assignee: MITSUI MINING & SMELTING CO., LTD.
B01J23/63B01D53/94B01D53/945B01J23/10B01J32/00F01N3/10F01N3/2807F01N3/2832B01D2255/1023B01D2255/2065B01D2255/20715B01D2255/908F01N2330/06F01N2330/08F01N2370/04
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,780,423
App. No.
15/765,481
Granted
Sep 22, 2020
Kind
B2
Abstract

A catalyst powder according to the present invention is a catalyst powder that includes: a core portion that contains ceria and zirconia; and a surface layer portion that is located on the core portion and contains ceria and zirconia. The ratio (M 2 /M 1 ) is 0.30 or more and 0.95 or less, the ratio (M 2 /M 1 ) being the ratio of a mole fraction M 2 (mol %) of cerium in the surface layer portion measured using X-ray photoelectron spectroscopy to a mole fraction M 1 (mol %) of cerium in the entire powder. It is preferable that the ratio (M 4/2 /M 3/1 ) between M 3/1 and M 4/2 is 1.1 or more and 5.0 or less, wherein M 3/1 (=M 3 /M 1 ) represents the ratio between a mole fraction M 3 (mol %) of zirconium in the entire powder and a mole fraction M 1 (mol %) of cerium in the entirety of the powder, and M 4/2 (=M 4 /M 2 ) represents the ratio between a mole fraction M 4 (mol %) of zirconium measured using X-ray photoelectron spectroscopy and a mole fraction M 2 (mol %) of cerium measured using X-ray photoelectron spectroscopy.

Claims (15)

1. A catalyst powder comprising: a core portion that contains ceria and zirconia; and a surface layer portion that is located on the core portion and that contains ceria and zirconia,

wherein a ratio (M 2 /M 1 ) is 0.30 or more and 0.95 or less, the ratio (M 2 /M 1 ) being a ratio of a mole fraction M 2 (mol %) of cerium in the surface layer portion measured using X-ray photoelectron spectroscopy to a mole fraction M 1 (mol %) of cerium in the entire powder, and

wherein the core portion contains a rare earth element oxide excluding cerium and/or an alkaline earth metal oxide and the surface layer portion contains a rare earth element oxide excluding cerium and/or an alkaline earth metal oxide different from that or those of the core portion.

2. The catalyst powder according to claim 1 , comprising: a core particle that contains ceria and zirconia; and a supported metal oxide that is supported on a surface of the core particle and that contains ceria and zirconia,

wherein the surface layer portion constitutes at least a portion of the supported metal oxide.

3. The catalyst powder according to claim 1 ,

wherein M 4/2 (=M 4 /M 2 ) that is a ratio of M 4 and M 2 is greater than 1,

wherein M 4 (mol %) represents a mole fraction of zirconium in the surface layer portion measured using X-ray photoelectron spectroscopy, and M 2 (mol %) represents a mole fraction of cerium in the surface layer portion measured using X-ray photoelectron spectroscopy.

4. An exhaust gas purification catalyst comprising:

the catalyst powder according to claim 1 ; and

a noble metal that is supported on the catalyst powder.

5. The catalyst powder according to claim 1 , wherein the mole fraction M 2 (mol %) of cerium in the surface layer portion is 1.0 mol % or more and 30.0 mol % or less.

6. The catalyst powder according to claim 1 , wherein a ratio (M 4/2 /M 3/1 ) between M 3/1 and M 4/2 is 1.1 or more and 5.0 or less, wherein M 3/1 (=M 3 /M 1 ) represents a ratio between a mole fraction M 3 (mol %) of zirconium in the entirety of the powder and a mole fraction M 1 (mol %) of cerium in the entirety of the powder, and M 4/2 (=M 4 /M 2 ) represents a ratio between a mole fraction M 4 (mol %) of zirconium in the surface layer portions measured using X-ray photoelectron spectroscopy and a mole fraction M 2 (mol %) of cerium in the surface layer portions measured using X-ray photoelectron spectroscopy.

7. The catalyst powder according to claim 1 , wherein the catalyst powder contains 5 parts by mass or more and 20 parts by mass or less of a rare earth element oxide excluding ceria and/or an alkaline earth metal oxide, relative to 100 parts by mass of the entirety of the powder.

8. The catalyst powder according to claim 1 , wherein a ratio (M 5 /M 2 ) is 0.3 or more and 3.0 or less, the ratio (M 5 /M 2 ) being a ratio of a mole fraction M 5 of a rare earth element excluding cerium and/or an alkaline earth metal element in the surface layer portion measured using X-ray photoelectron spectroscopy to the mole fraction M 2 of cerium in the surface layer portions.

Assignments (2)
CHANGE OF NAME Recorded Mar 31, 2026
From: MITSUI MINING AND SMELTING COMPANY, LIMITED
To: MITSUI KINZOKU COMPANY, LIMITED
Reel/Frame 075357/0342 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 2, 2018
From: NAGAO, YUKI; NAKAHARA, YUNOSUKE; MASAKI, TAKANORI
To: MITSUI MINING & SMELTING CO. LTD.
Reel/Frame 045415/0610 →
Priority Claims (1)
JP 2015-225102 · Nov 17, 2015 · national
Continuity (1)
Related Publication 20190070590A1 · Mar 7, 2019