Hybrid surface finish for a hydraulic linear sealing system
A hydraulic rod in reciprocating movement within a barrel of a hydraulic cylinder along a longitudinal direction of the barrel, and a method of manufacturing thereof, a surface finish of the rod comprising valleys, wherein the rod further comprises microporosities on its surface, the microporosities having a depth at least equal to a depth of the valleys.
1. A hydraulic cylinder comprising
a pressure chamber defined between a cap and a head, and internally being filled with a hydraulic fluid,
wherein a piston, a reciprocating rod and fluid seals are within the pressure chamber,
the piston connected to the reciprocating rod to transfer a linear motion moving back and forth along a longitudinal direction within said pressure chamber, the reciprocating rod extending out of the pressure chamber through the head,
the fluid seals provided at an interface between the rod and the head, wherein the pressure chamber, the piston and the rod are metallic members, the fluid seals are polymeric members,
wherein the reciprocating rod has a surface finish comprising valleys and microporosities, the valleys having a depth of from 0.1 to 2 μm, said microporosities having a depth of from 1 to 10 μm, provided that the depth of the microporosities is at least equal or greater than the depth of the valleys,
wherein the microporosities are separated one from the other by a distance along a direction perpendicular to a longitudinal direction of the rod, and offset one from the other along the longitudinal direction of the rod by an angle greater than about 0° to less than about 90°, the microporosities having a surface density of from 5 to 20%,
wherein the microporosities reduce a coefficient of friction between the fluid seals and the reciprocating rod of up to 24% while preventing the hydraulic fluid from leaking past the interface between the reciprocating rod and the head.
2. The hydraulic cylinder of claim 1 , wherein the angle by which the microporosities are offset one from the other along the longitudinal direction of the reciprocating rod is of about 15°.
3. The hydraulic cylinder of claim 1 , wherein the depth of the microporosities is about 10 μm.
4. The hydraulic cylinder of claim 1 , wherein the microporosities have a round shape, an oval shape or an oblong shape.
5. A method of manufacturing a hydraulic cylinder comprising:
providing a pressure chamber defined between a cap and a head, and internally being filled with a hydraulic fluid, wherein a piston, a reciprocating rod and fluid seals are within the pressure chamber, the piston connected to the reciprocating rod to transfer a linear motion moving back and forth along a longitudinal direction within said pressure chamber, the reciprocating rod extending out of the pressure chamber through the head, fluid seals provided at an interface between the rod and the head, wherein the pressure chamber, the piston and the rod are metallic members, the fluid seals are polymeric members,
sanding and polishing to provide the reciprocating rod with a surface finish comprising valleys having a depth of from 0.1 to 2 μm,
microtexturing to form microporosities on the surface finish of the reciprocating rod wherein the microporosities ha.ve a depth of from 1 to 10 μm, wherein the depth of the microporosities is at least equal or greater than the depth of the valleys, wherein the microporosities are separated one from the other by a distance along a direction perpendicular to a longitudinal direction of the rod, and offset one from the other along the longitudinal direction of the rod by an angle greater than about 0° to less than about 90°, the microporosities having a surface density of from 5 to 20%, wherein the microporosities reduce a coefficient of friction between the fluid seals and the reciprocating rod of up to 24% while preventing the hydraulic fluid from leaking past the interface between the reciprocating rod and the head.
6. The method of claim 5 , wherein the angle by which the microporosities are offset one from the other along the longitudinal direction of the reciprocating rod is of about 15°.
7. The method of claim 5 , wherein the depth of the microporosities is about 10 μm.
8. The method of claim 5 , wherein the microporosities have a round shape, an oval shape or an oblong shape.
9. The method of claim 5 , wherein said step of microtexturing to form the microporosities on the surface finish of the reciprocating rod comprises using a laser.