IP Library Granted Patent US 12,104,856
Granted Patent B2
US 12,104,856 · App. 15/787,455 · Granted Oct 1, 2024

Method and device for optimization of vapor transport in a thermal ground plane using void space in mobile systems

Inventors: Ryan John Lewis (Boulder, CO); Ronggui Yang (Broomfield, NY); Yung-Cheng Lee (Boulder, CO)
Assignees: Kelvin Thermal Technologies, Inc.; THE REGENTS OF THE UNIVERSITY OF COLORADO, A BODY CORPORATE
F28D15/046F28D15/02F28D15/0233F28D15/04H01L23/427H01L23/433B23P15/26
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Quick Facts
Patent No.
US 12,104,856
App. No.
15/787,455
Granted
Oct 1, 2024
Kind
B2
Abstract

Some embodiments of the invention include a thermal ground plane with a variable thickness vapor core. For example, a thermal ground plan may include a first casing and a second casing where the second casing and the first casing configured to enclose a working fluid. The thermal ground plane may also include an evaporator region disposed at least partially on at least one of the first casing and the second casing; a condenser region disposed at least partially on at least one of the first casing and the second casing; and a wicking layer disposed between the first casing and the second casing a vapor core defined at least partially by a gap between the first casing and the second casing. The thickness of the gap can vary across the first casing and the second casing.

Claims (29)

1. A thermal ground plane comprising:

a first casing comprising a top inner surface that extends across the entire length and the entire width of the first casing, wherein the top inner surface that extends across the entire length and the entire width of the first casing is substantially flat;

a second casing comprising a bottom inner surface that extends across an entire length and an entire width of the second casing,

wherein the bottom inner surface that extends across the entire length and the entire width of the second casing is not flat;

wherein the bottom inner surface that extends across the entire length and the entire width of the second casing has a contour that is different than the top inner surface that extends across the entire length and the entire width of the first casing, and

wherein the second casing and the first casing configured to enclose a working fluid;

an evaporator region disposed at least partially on at least one of the first casing and the second casing;

a condenser region disposed at least partially on at least one of the first casing and the second casing;

a wicking layer disposed between the first casing and the second casing; and

a vapor core defined at least partially by a gap between the first casing and the second casing, wherein the thickness of the gap varies across the first casing and the second casing.

2. The thermal ground plane according to claim 1 , wherein the gap is designed to provide space for enlarging the gap of the vapor core.

3. The thermal ground plane according to claim 1 , wherein a gap adjacent with the evaporator region has a thickness less than the average gap thickness.

4. The thermal ground plane according to claim 1 , wherein a gap nonadjacent to the evaporator region has a thickness greater than the average gap thickness.

5. The thermal ground plane according to claim 1 , wherein either or both the first casing and the second casing comprise a material that stretches and/or contracts enlarging the gap.

6. The thermal ground plane according to claim 1 , further comprising a plurality of spacers disposed within the gap.

7. The thermal ground plane according to claim 1 , wherein the wicking layer is in contact with either or both the first casing layer and/or the second casing.

8. The thermal ground plane according to claim 1 , further comprising an additional wicking material in contact with wicking layer and the evaporator region.

9. The thermal ground plane according to claim 6 , wherein the plurality of spacers comprise copper or a polymer encapsulated by a hermetic seal.

10. The thermal ground plane according to claim 6 , wherein the plurality of spacers comprises springs.

11. The thermal ground plane according to claim 6 , wherein the plurality of spacers comprises elastic material.

12. The thermal ground plane according to claim 6 , wherein the gap has a thickness less than 50 μm.

13. The thermal ground plane according to claim 1 , wherein the gap is defined by an internal pressure that is higher than an ambient pressure.

14. A thermal ground plane comprising:

a first casing that is substantially flat across the entire length and the entire width of the first casing;

a second casing that is not flat across the entire length and the entire width of the second casing, wherein the second casing and the first casing enclose a working fluid;

an evaporator region disposed at least partially on at least one of the first casing and the second casing;

a condenser region disposed at least partially on at least one of the first casing and the second casing;

a wicking layer disposed between the first casing and the second casing; and

a vapor core defined at least partially by a gap between the first casing and the second casing, wherein the thickness of the gap varies across the first casing and the second casing.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 17, 2025
From: THE REGENTS OF THE UNIVERSITY OF COLORADO, A BODY CORPORATE
To: KELVIN THERMAL TECHNOLOGIES, INC.
Reel/Frame 072290/0572 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 3, 2018
From: LEWIS, RYAN JOHN
To: KELVIN THERMAL TECHNOLOGIES, INC.
Reel/Frame 046545/0739 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 3, 2018
From: LEE, YUNG-CHENG; YANG, RONGGUI
To: THE REGENTS OF THE UNIVERSITY OF COLORADO, A BODY CORPORATE
Reel/Frame 046545/0755 →
Continuity (2)
Provisional Application 62410229 · Oct 19, 2016
Related Publication 20180106554A1 · Apr 19, 2018
Cited By (1)
US 12,406,902