IP Library Granted Patent US 10,396,535
Granted Patent B2
US 10,396,535 · App. 15/790,641 · Granted Aug 27, 2019

While-in-use outdoor cover with recessed electrical device

Inventors: Robert Kevin Jolly (Cordova, TN); Peter J. Gallucci (Collierville, TN)
Assignee: Thomas & Betts International LLC
H02G3/081H02G3/14
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Quick Facts
Patent No.
US 10,396,535
App. No.
15/790,641
Granted
Aug 27, 2019
Kind
B2
Abstract

A while-in-use cover assembly includes a hood and a base connected to the hood. The base includes a first side wall and a first back wall forming a first cavity with a first opening opposite the first back wall. The hood covers the first opening, the first side wall includes a first side wall edge and a second side wall edge opposite the first side wall edge. The first side wall edge is proximate to the first opening, and the second side wall edge is proximate to the first back wall. The first back wall includes a second opening to a second cavity. A second side wall defines the second cavity and extends from the first back wall from the first opening. The first cavity and the second cavity provide access through the first opening and the second opening to an electrical device coupled to the second side wall.

Claims (70)

1. An apparatus comprising:

a hood;

a base connected to the hood, the base including:

a first side wall and a first back wall forming a first cavity with a first opening opposite the first back wall, wherein:

the hood is configured to cover the first opening,

the first side wall includes a first side wall edge and a second side wall edge opposite the first side wall edge, the first side wall edge being proximate to the first opening and the second side wall edge being proximate to the first back wall, and

the first back wall includes a second opening to a second cavity, and

a second side wall defining the second cavity and extending from the first back wall away from the first opening; and

an electrical device,

wherein the first cavity and the second cavity are configured to provide access through the first opening and the second opening to the electrical device coupled to the second side wall, the second side wall extending by a depth from the first back wall and is sized for receipt into the electrical box,

wherein the apparatus, when attached to an electrical box, is configured to position at least a portion of the electrical device within the electrical box, and

wherein the electrical device is integrally attached to the second side wall.

2. The apparatus of claim 1 , wherein the base further includes a second back wall attached to the second side wall, opposite to the opening, and

wherein the electrical device is extends from the second back wall.

3. The apparatus of claim 2 , wherein the second back wall includes one or more openings to provide access to the electrical device via an interior cavity formed by the hood and the base.

4. The apparatus of claim 2 , wherein the second back wall is formed from a conductive material, and the electrical device is formed from a non-conductive material.

5. The apparatus of claim 1 , wherein the base includes:

a first piece that includes:

the first side wall, and

the first back wall, and

a second piece that includes:

the second side wall inserted into the opening in the first back wall, and

a front wall, and

wherein the front wall and the first back wall are coupled to connect the first piece and the second piece.

6. The apparatus of claim 5 , wherein:

the first piece includes a first aperture in the first back wall,

the second piece includes a second aperture in the front wall, and

a connector, inserted through the first aperture and the second aperture, couples the first piece and the second piece and connects the apparatus to at least one of the electrical box or a structure supporting the electrical box.

7. The apparatus of claim 1 , further comprising a spacing element positioned between the base and at least one of the electrical box or a wall associated with the electrical box when the apparatus is connected to the at least one of the electrical box or the wall,

wherein the spacing element includes at least one of a spacer plate or a gasket.

8. The apparatus of claim 1 , wherein:

a hinge pin connects the base and the hood, and

the hood rotates along the hinge pin to engage or release from the base.

9. An apparatus comprising:

a hood;

a base connected to the hood, the base including a first side wall and a first back wall forming a first cavity with a first opening opposite the first back wall, wherein the hood covers the first opening, the first side wall including a first side wall edge and a second side wall edge opposite the first side wall edge, the first side wall edge being proximate to the first opening and the second side wall edge being proximate to the first back wall; and

an insert having a second side wall defining a second cavity, the second cavity extending from the first back wall away from the first opening, the first back wall of the base including a second opening to the second cavity;

wherein the first cavity and the second cavity provide access through the first opening and the second opening to an electrical device coupled to the second side wall, and

wherein the second sidewall extends by a depth from the first back wall and is sized for receipt of the second sidewall into the electrical box.

10. The apparatus of claim 9 , wherein the insert further includes a second back wall attached to the second side wall, opposite to the second opening, and

wherein the electrical device is attached to the second back wall.

11. The apparatus of claim 10 , wherein the second back wall is formed from a conductive material, and the electrical device is formed from a non-conductive material.

12. The apparatus of claim 9 , wherein the electrical device is integrally attached to the second side wall.

13. The apparatus of claim 9 , wherein the base further includes a strap that attaches the electrical device to the second side wall.

14. The apparatus of claim 9 , wherein the second side wall is sized and positioned for insertion into the second opening in the first back wall, and the insert includes a front wall, the front wall and the first back wall being selectively coupled to connect the base and the insert.

15. The apparatus of claim 14 , wherein:

the base includes a first aperture in the first back wall,

the insert includes a second aperture in the front wall, and

a connector, inserted through the first aperture and the second aperture, couples the base and the insert and connects the apparatus to at least one of an electrical box or a wall associated with the electrical box.

16. The apparatus of claim 9 , further comprising:

a spacing element positioned between the base and at least one of an electrical box or a wall associated with the electrical box when the apparatus is connected to the at least one of the electrical box or the wall,

wherein the spacing element includes at least one of a spacer plate or a gasket.

17. An apparatus comprising:

a hood;

a base connected to the hood, the base including:

a first side wall and a first back wall forming a first cavity with a first opening opposite the first back wall, wherein:

the hood is configured to cover the first opening,

the first side wall includes a first side wall edge and a second side wall edge opposite the first side wall edge, the first side wall edge being proximate to the first opening and the second side wall edge being proximate to the first back wall, and

the first back wall includes a second opening to a second cavity, and

a second side wall defining the second cavity and extending from the first back wall away from the first opening; and

an electrical device,

wherein the first cavity and the second cavity are configured to provide access through the first opening and the second opening to the electrical device coupled to the second side wall, the second side wall extending by a depth from the first back wall and is sized for receipt into the electrical box,

wherein the apparatus, when attached to an electrical box, is configured to position at least a portion of the electrical device within the electrical box, and

wherein the base further includes a strap that attaches the electrical device to the second side wall.

18. A method comprising:

positioning an electrical device and a portion of a while-in-use (WIU) cover assembly within an electrical box, the electrical device being coupled to the WIU cover assembly; and

attaching the WIU cover assembly to the electrical box, wherein the electrical device, when the WIU cover assembly is attached to the electrical box, is positioned within the electrical box, the WIU cover assembly including:

a base that includes a first sidewall that defines a first cavity of the WIU cover assembly; and

an insert that is selectively attachable to the base, the insert including a second sidewall that defines a second cavity that, when the insert is attached to the base, extends from the first cavity, the insert configured to provide a recessed portion of the WIU cover assembly that is positioned within the electrical box when the WIU cover assembly is attached to the electrical box,

wherein the electrical device is accessed from within the WIU cover assembly through the first cavity and the second cavity.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 12, 2018
From: JOLLY, ROBERT KEVIN; GALLUCCI, PETER J.
To: THOMAS & BETTS INTERNATIONAL, INC.
Reel/Frame 047754/0550 →
CHANGE OF NAME Recorded Dec 12, 2018
From: THOMAS & BETTS INTERNATIONAL, INC.
To: THOMAS & BETTS INTERNATIONAL LLC
Reel/Frame 047754/0658 →
Continuity (3)
Division 14339617 · Jul 24, 2014
Provisional Application 61881047 · Sep 23, 2013
Related Publication 20180269668A1 · Sep 20, 2018