IP Library Granted Patent US 10,301,228
Granted Patent B2
US 10,301,228 · App. 15/792,486 · Granted May 28, 2019

Enhanced biochar

Inventors: Ranko Panayatov Bontchev (Camarillo, CA); Han Suk Kim (Thousand Oaks, CA); Richard W. Wilson (San Diego, CA); Richard Wilson Belcher (Oxnard, CA); Cameron Cheyne (Simi Valley, CA); Leo E. Manzer (Wilmington, DE); Mark L. Jarand (Newbury Park, CA); Haijun Wan (Camarillo, CA); Rajashekharam Malyala (Camarillo, CA)
Assignee: Cool Planet Energy Systems, Inc.
C05D9/00C05F11/00C05F11/02C05F11/08C05G3/00C05G3/04C09K17/02C09K17/04C10B53/02C10B57/02C05D9/02Y02E50/14Y02E50/32Y10S71/903
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Quick Facts
Patent No.
US 10,301,228
App. No.
15/792,486
Granted
May 28, 2019
Kind
B2
Abstract

Biochar is provided that is treated to have certain chemical and physical properties found to have the highest impact on plant growth and/or soil health. In particular, the following physical and/or chemical properties, among others, of a biochar have been identified as critical properties to control for in the selection of biomass feedstock, pyrolysis conditions, and/or enhancing treatment to increase biochar performance: (i) bulk density (ii) impregnation capacity; (iii) particle size distribution; (iv) solid particle density; (v) surface area; (vi) porosity; (vii) total porosity; (viii) ratio of macroporosity to total porosity (ix) content of residual organic compounds; (x) content of volatile organic compounds; (xii) ash content; (xiii) water holding capacity; (xiv) water retention capabilities; (xv) levels of dioxins and other potentially hazardous byproducts of pyrolysis; and (xvi) pH. Treatment can modify and preferably increase hydrophilicity/decrease hydrophobicity, remove dioxins from the raw biochar, modify electrical conductivity and/or surface charge, modify cation exchange capacity and modify anion exchange capacity, among other things.

Claims (25)

1. A plurality of porous carbonaceous particles where a hydrophobicity of the plurality of porous carbonaceous particles under the MED test method has an index of 5 or less and where the plurality of porous carbonaceous particles exhibit weight loss of more than 1% in the interval between 43 and 60° C. when performing the Bontchev-Cheyne Test.

2. The plurality of porous carbonaceous particles of claim 1 , where at least 75% of the particles, measured by weight or volume, have a particle size less than or equal to 10 mm.

3. The plurality of porous carbonaceous particles of claim 1 , where the plurality of porous carbonaceous particles have been treated to have at least 10% of the pores, by volume, filled with an infiltrate.

4. The plurality of porous carbonaceous particles of claim 1 , where the plurality of porous carbonaceous particles contains at least 55% carbon by weight.

5. The plurality of porous carbonaceous particles of claim 1 , where the bulk density of the plurality of porous carbonaceous particles in the batch, measured by weight, is between 0.1 and 0.6 g/cm3.

6. The plurality of porous carbonaceous particles of claim 1 , where the plurality of porous carbonaceous particles have a ratio of macropore volume to total pore volume greater than or equal to 50%.

7. The plurality of porous carbonaceous particles of claim 1 , where the porous carbonaceous particles contain less than 5% by weight of volatile organic compounds.

8. The plurality of porous carbonaceous particles of claim 1 , where the plurality of porous carbonaceous particles have a cation exchange capacity of greater than or equal to 5 milliequ/l.

9. The plurality of porous carbonaceous particles of claim 1 , where the plurality of porous carbonaceous particles have an anion exchange capacity of greater than or equal to 5 milliequ/l.

10. The plurality of porous carbonaceous particles of claim 1 , where the plurality of porous carbonaceous particles have a water holding capacity greater than 30% by weight.

11. The plurality of porous carbonaceous particles of claim 1 , where the plurality of porous carbonaceous particles have been treated by rapidly infusing the additive into the pores of the plurality of porous carbonaceous particles using a vacuum processing treatment.

12. The plurality of porous carbonaceous particles of claim 1 , where the plurality of porous carbonaceous particles have been treated by infusing the additive into the pores of the plurality of porous carbonaceous particles using a surfactant infusion treatment.

13. The plurality of porous carbonaceous particles of claim 1 , where the plurality of porous carbonaceous particles have been treated by infusing the additive into the pores of the plurality of porous carbonaceous particles including both a surfactant infusion treatment and a vacuum infusion treatment.

14. The plurality of porous carbonaceous particles of claim 1 , where the additive is a soil enhancing agent selected from the group consisting of water, water solutions of salts, inorganic and organic liquids of different polarities, liquid organic compounds or combinations of organic compounds and solvents, mineral and organic oils, slurries and suspensions, supercritical liquids, fertilizers, plant growth promoting rhizobacteria, free-living and nodule-forming nitrogen fixing bacteria, organic decomposers, nitrifying bacteria, phosphate solubilizing bacteria, biocontrol agents, bioremediation agents, saprotrophic fungi, ectomycorrhizae, and endomycorrhizae.

15. A plurality of porous carbonaceous particles where the plurality of porous carbonaceous particles exhibit weight loss of more than 1% in the interval between 43 and 60° C. when performing the Bontchev-Cheyne Test.

16. The plurality of porous carbonaceous particles of claim 15 where at least 75% of the plurality of porous carbonaceous particles have a particle size less than or equal to 10 mm.

17. The plurality of porous carbonaceous particles of claim 15 where the plurality of porous carbonaceous particles have a ratio of macropore volume to total pore volume greater than or equal to 50%.

18. The plurality of porous carbonaceous particles of claim 15 where the plurality of porous carbonaceous particles have a water holding capacity greater than 30% by weight.

19. The plurality of porous carbonaceous particles of claim 15 , where the porous carbonaceous particles have been treated by rapidly infusing a liquid into the pores of the plurality of porous carbonaceous particles.

20. The plurality of porous carbonaceous particles of claim 19 , where the treatment for rapidly infusing the liquid into the pores of the plurality of porous carbonaceous particles is a vacuum processing treatment.

21. A plurality of porous carbonaceous particles where the plurality of porous carbonaceous particles in the batch meet EU Feed limit for dioxins equal to or less than 0.75 ng/kg WHO-PCDD/F-TEQ//kg and where the plurality of porous carbonaceous particles exhibit weight loss of more than 1% in the interval between 43 and 60° C. when performing the Bontchev-Cheyne Test.

22. The plurality of porous carbonaceous particles of claim 21 where the plurality of porous carbonaceous particles have been treated by infusing a infiltrate into at least 10% of the pores, by volume, of the plurality of pores of the porous carbonaceous particles.

23. The plurality of porous carbonaceous particles of claim 21 where at least 75% of the porous carbonaceous particles, measured by weight or volume, have a particle size less than or equal to 10 mm.

24. The plurality of porous carbonaceous particles of claim 21 where the plurality of porous carbonaceous particles contains at least 55% carbon by weight.

25. The plurality of porous carbonaceous particles of claim 21 where the plurality of porous carbonaceous particles have at least 70% of pores, by volume, measure less than 50,000 nanometers using mercury porosimetry testing.

Assignments (8)
LICENSE Recorded Feb 19, 2025
From: CARBON TECHNOLOGY HOLDINGS, LLC
To: SDI BIOCARBON SOLUTIONS, LLC
Reel/Frame 070255/0806 →
SECURITY INTEREST Recorded Feb 5, 2025
From: CARBON TECHNOLOGY HOLDINGS, LLC
To: ALTER DOMUS (US) LLC
Reel/Frame 070114/0775 →
RELEASE OF SECURITY INTEREST Recorded Feb 4, 2025
From: FORTRESS CREDIT CORP.
To: CARBON TECHNOLOGY HOLDINGS, LLC
Reel/Frame 070608/0239 →
CORRECTIVE ASSIGNMENT TO CORRECT THE SECTION 1 OF THE PATENT ASSIGNMENT PREVIOUSLY RECORDED ON REEL 52680 FRAME 328. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Dec 16, 2024
From: COOL PLANET ENERGY SYSTEMS, INC.
To: CARBON TECHNOLOGY HOLDINGS, LLC
Reel/Frame 069713/0092 →
SECURITY INTEREST Recorded Feb 12, 2024
From: CARBON TECHNOLOGY HOLDINGS, LLC
To: FORTRESS CREDIT CORP.
Reel/Frame 066552/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 16, 2020
From: COOL PLANET ENERGY SYSTEMS, INC.
To: CARBON TECHNOLOGY HOLDINGS, LLC
Reel/Frame 052680/0328 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 30, 2018
From: MANZER, LEO E.
To: COOL PLANET ENERGY SYSTEMS, INC.
Reel/Frame 044767/0737 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 30, 2018
From: BONTCHEV, RANKO; KIM, HAN SUK; WILSON, RICHARD W.; BELCHER, RICHARD WILSON; CHEYNE, CAMERON; JARAND, MARK L.; WAN, HAIJAN; MALYALA, RAJASHEKHARAM
To: COOL PLANET ENERGY SYSTEMS, INC.
Reel/Frame 044767/0682 →
Continuity (12)
Continuation 15156256 · May 16, 2016
Continuation In Part 14873053 · Oct 1, 2015
Continuation In Part 15792486
Continuation In Part 14385986
Continuation In Part 13154213 · Jun 6, 2011
Continuation In Part 15792486
Continuation In Part 14036480 · Sep 25, 2013
Continuation 13189709 · Jul 25, 2011
Provisional Application 62162219 · May 15, 2015
Provisional Application 62058445 · Oct 1, 2014
Provisional Application 62058472 · Oct 1, 2014
Related Publication 20180118631A1 · May 3, 2018
Cited By (2)
US 12,421,176 US 12,601,110