IP Library › Granted Patent US 10,291,167
Granted Patent B2
US 10,291,167 · App. 15/794,447 · Granted May 14, 2019

Drive system and control method for drive system

Inventor: Shintaro Tsujii (Toyota, JP)
Assignee: Toyota Jidosha Kabushiki Kaisha
H02P27/08B60L15/007B60L15/02B60L15/2045H02M7/5395B60L11/1803B60L2210/14B60L2210/40H02M3/158H02M2001/007H02P2201/07
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Quick Facts
Patent No.
US 10,291,167
App. No.
15/794,447
Granted
May 14, 2019
Kind
B2
Abstract

A controller is configured to, while the step-up converter is being controlled in a state where a duty ratio of an on state of an upper arm that is any one of the two switching elements is set to 100% such that the step-up converter does not perform a step-up operation, when a modulation factor of the inverter in voltage modulation exceeds a predetermined modulation factor lower than a step-up command issuance modulation factor at which a step-up command is issued to the step-up converter or when a target voltage at the side of the inverter based on a target operating point of the electric motor exceeds a predetermined voltage lower than the voltage at the side of the electrical storage device, reduce the duty ratio of the on state of the upper arm from 100%.

Claims (27)

1. A drive system comprising:

an electrical storage device;

an electric motor;

an inverter configured to drive the electric motor through voltage modulation;

a step-up converter including two switching elements and a reactor, the step-up converter being configured to adjust a voltage at a side of the inverter to a voltage higher than or equal to a voltage at a side of the electrical storage device; and

a controller configured to:

maintain the step-up converter in a non-step-up state while the step-up converter is being controlled in a state where a duty ratio of an on state of an upper arm that is any one of the two switching elements is set to 100%, and

reduce the duty ratio of the on state of the upper arm from 100% when a modulation factor of the inverter in voltage modulation exceeds a predetermined modulation factor lower than a step-up command issuance modulation factor at which a step-up command is issued to the step-up converter or when a target voltage at the side of the inverter based on a target operating point of the electric motor exceeds a predetermined voltage lower than the voltage at the side of the electrical storage device.

2. The drive system according to claim 1 , wherein

the controller is configured to, when the modulation factor exceeds the predetermined modulation factor or when the target voltage at the side of the inverter exceeds the predetermined voltage, reduce the duty ratio of the on state of the upper arm from 100% within a range in which an off time of the upper arm is less than or equal to a dead time caused by an off state of the upper arm.

3. The drive system according to claim 2 , wherein

the controller is configured to, when the modulation factor exceeds the step-up command issuance modulation factor or when the target voltage at the side of the inverter exceeds the voltage at the side of the electrical storage device, further reduce the duty ratio of the on state of the upper arm.

4. The drive system according to claim 1 , wherein

the controller is configured to change the predetermined modulation factor in response to a state of change in the modulation factor.

5. The drive system according to claim 1 , wherein

the controller is configured to change the predetermined voltage in response to a state of change in the target voltage.

6. A control method for a drive system, the drive system including an electrical storage device, an electric motor, an inverter and a step-up converter, the inverter being configured to drive the electric motor through voltage modulation, the step-up converter including two switching elements and a reactor, the step-up converter being configured to adjust a voltage at a side of the inverter to a voltage higher than or equal to a voltage at a side of the electrical storage device, the control method comprising:

maintaining the step-up converter in a non-step-up state while the step-up converter is being controlled in a state where a duty ratio of an on state of an upper arm that is any one of the two switching elements is set to 100%, and

reducing the duty ratio of the on state of the upper arm from 100% when a modulation factor of the inverter in voltage modulation exceeds a predetermined modulation factor lower than a step-up command issuance modulation factor at which a step-up command is issued to the step-up converter or when a target voltage at the side of the inverter based on a target operating point of the electric motor exceeds a predetermined voltage lower than the voltage at the side of the electrical storage device.

7. The control method according to claim 6 , wherein

when the modulation factor exceeds the predetermined modulation factor or when the target voltage at the side of the inverter exceeds the predetermined voltage, the duty ratio of the on state of the upper arm is reduced from 100% within a range in which an off time of the upper arm is less than or equal to a dead time caused by an off state of the upper arm.

8. The control method according to claim 7 , wherein

when the modulation factor exceeds the step-up command issuance modulation factor or when the target voltage at the side of the inverter exceeds the voltage at the side of the electrical storage device, the duty ratio of the on state of the upper arm is further reduced.

9. The control method according to claim 6 , wherein

the predetermined modulation factor is changed in response to a state of change in the modulation factor.

10. The control method according to claim 6 , wherein

the predetermined voltage is changed in response to a state of change in the target voltage.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 1, 2020
From: TOYOTA JIDOSHA KABUSHIKI KAISHA
To: DENSO CORPORATION
Reel/Frame 052286/0390 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 26, 2017
From: TSUJII, SHINTARO
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 044298/0746 →
Priority Claims (1)
JP 2016-246685 · Dec 20, 2016 · national
Continuity (1)
Related Publication 20180175776A1 · Jun 21, 2018