IP Library Granted Patent US 10,121,790
Granted Patent B2
US 10,121,790 · App. 15/802,472 · Granted Nov 6, 2018

Semiconductor device and method for fabricating the same

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Quick Facts
Patent No.
US 10,121,790
App. No.
15/802,472
Granted
Nov 6, 2018
Kind
B2
Abstract

A semiconductor device includes a semiconductor substrate having a first region and a second region, a plurality of first semiconductor fins in the first region, a plurality of second semiconductor fins in the second region, a first solid-state dopant source layer within the first region on the semiconductor substrate, a first insulating buffer layer on the first solid-state dopant source layer, a second solid-state dopant source layer within the second region on the semiconductor substrate, a second insulating buffer layer on the second solid-state dopant source layer and on the first insulating buffer layer, a first fin bump in the first region, and a second fin bump in the second region. The first fin bump includes a first sidewall spacer and the second fin bump comprises a second sidewall spacer. The first sidewall spacer has a structure that is different from that of the second sidewall spacer.

Claims (35)

1. A method for fabricating a semiconductor device, comprising:

providing a semiconductor substrate;

forming a plurality of semiconductor fins on the semiconductor substrate;

forming a solid-state dopant source layer on the semiconductor fins;

forming an insulating buffer layer on the solid-state dopant source layer; and

forming a fin bump between the semiconductor fins, wherein the fin bump comprises a sidewall spacer, wherein the sidewall spacer does not cover a top surface of the fin bump.

2. The method for fabricating a semiconductor device according to claim 1 , further comprising:

forming a dielectric layer on the insulating buffer layer and the fin bump;

recessing the dielectric layer, the insulating buffer layer and the solid-state dopant source layer to a level below a top surface of the semiconductor fins, exposing protruding portions of each of the plurality of semiconductor fins above sub-fin regions of each of the plurality of semiconductor fins; and

driving dopants from the solid-state dopant source layers into the sub-fin regions of each of the plurality of semiconductor fins.

3. The method for fabricating a semiconductor device according to claim 2 , further comprising:

forming a gate electrode traversing the protruding portions of each of the plurality of semiconductor fins;

forming source and drain regions in the protruding portions of each of the plurality of semiconductor fins, on either side of the gate electrode; and

cutting the gate electrode into gate segments.

4. The method for fabricating a semiconductor device according to claim 3 , wherein each of the gate segments has a gate edge that is partially overlapped with the fin bump when viewed from above.

5. The method for fabricating a semiconductor device according to claim 4 , wherein the gate edge does not completely overlap with the fin bump when viewed from above.

6. The method for fabricating a semiconductor device according to claim 1 , wherein the solid-state dopant source layer comprises a borosilicate glass (BSG) layer.

7. The method for fabricating a semiconductor device according to claim 1 , wherein the solid-state dopant source layer comprises a phosphosilicate glass (PSG) layer or an arsenic silicate glass (AsSG) layer.

8. The method for fabricating a semiconductor device according to claim 1 , wherein the insulating buffer layer comprises silicon nitride.

9. The method for fabricating a semiconductor device according to claim 1 , wherein the sidewall spacer comprises a residual portion of the solid-state dopant source layer and a residual portion of the insulating buffer layer.

10. A semiconductor device, comprising:

a semiconductor substrate;

a plurality of semiconductor fins;

a solid-state dopant source layer on the semiconductor substrate,

an insulating buffer layer on the solid-state dopant source layer; and

a first fin bump, wherein the first fin bump comprises a first sidewall spacer, and wherein the first sidewall spacer does not cover a top surface of the fin bump.

11. The semiconductor device according to claim 10 , wherein the solid-state dopant source layer comprises a borosilicate glass (BSG) layer.

12. The semiconductor device according to claim 10 , wherein the solid-state dopant source layer comprises a phosphosilicate glass (PSG) layer or an arsenic silicate glass (AsSG) layer.

13. The semiconductor device according to claim 10 , wherein the insulating buffer layer comprises silicon nitride.

14. The semiconductor device according to claim 10 , wherein the first sidewall spacer comprises a residual portion of the solid-state dopant source layer and a residual portion of the insulating buffer layer.

15. The semiconductor device according to claim 10 further comprises a recessed region in the semiconductor substrate and next to the first fin bump.

16. The semiconductor device according to claim 15 , wherein the recessed region is filled with a dielectric layer.

17. The semiconductor device according to claim 16 further comprises a gate segment on the dielectric layer and a gate edge of the gate segment that is partially overlapped with the first fin bump.

18. The semiconductor device according to claim 10 , wherein the first sidewall spacer has a top surface that is higher than the top surface of the first fin bump.

19. The semiconductor device according to claim 10 further comprises a second fin bump, wherein the second fin bump comprises a second sidewall spacer that has different structure from the first sidewall spacer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 26, 2021
From: UNITED MICROELECTRONICS CORPORATION
To: MARLIN SEMICONDUCTOR LIMITED
Reel/Frame 056991/0292 →