Packaging Machine with Trouble Shooting Indicators
A trouble shooting system incorporated into a packaging machine. Programmable lighting is employed to visually direct the person to the area of concern or trouble. Through the use of various colors, the person will know whether it is a simple supply issue, i.e. tape supply, label supply, box supply or other supply need to be replenished, or a more substantive maintenance issue. The person will be directed by the lighting directly to the area, thus keeping the machine in production as much as possible.
1 . A packaging machine for closing and sealing cases, comprising:
a. a tuck and flap section for closing the cases;
b. a centering mechanism to center the cases on the machine;
c. a sealing section for sealing the cases;
d. a plurality of electronically addressable indicator sources positioned adjacent said tuck and flap section, said centering mechanism, and said sealing section;
e. a plurality of sensors for detecting maintenance items with at least some of said tuck and flap section, said centering section, and said sealing section; and
f. a control center having a micro-controller that comprises non-transitory memory, a receiver for receiving a signal from any one of said plurality of sensors, and a computer readable program stored in said non-transitory memory and comprising computer readable instructions for sending a signal to at least one of said plurality of electronically addressable indicator sources that correlates to said sensed maintenance condition.
2 . The packaging machine according to claim 1 , further comprising directional indicators mounted at predetermined locations on the machine.
3 . The packaging machine according to claim 2 , wherein said directional indicators comprise a plurality of lights adapted to illuminate in sequence for purposes of directing a user to a predetermined location on the machine.
4 . The packaging machine according to claim 1 , wherein said plurality of indicator sources are lights.
5 . The packaging machine according to claim 4 , wherein each of said plurality of indicator sources emit at least one predetermined color light.
6 . The packaging machine according to claim 5 , wherein each of said plurality of indicator sources is adapted to illuminate with a predetermined visualization effect.
7 . The packaging machine according to claim 1 , wherein each of said plurality of indicator sources are audible devices.
8 . The packaging machine according to claim 1 , wherein said plurality of indicator sources comprise any combination of: a first indicator source adapted to indicate a case failure, a second indictor source adapted to indicate a low pressure condition, a third indicator source adapted to indicate a feeder tape becoming low, a fourth indicator to indicate feeder jam, a fifth indicator source to indicate a change in packaging parameters is in progress, and a plurality of directional indicators adapted to direct a predetermined location on the machine.
9 . A computer program product for actuating indication sources in a packaging machine for closing and sealing cases, the packaging machine comprising a tuck and flap section for closing the cases; a centering mechanism to center the cases on the machine; a sealing section for sealing the cases; a plurality of electronically addressable indicator sources positioned adjacent the tuck and flap section, the centering mechanism, and the sealing section; and a plurality of sensors for detecting maintenance items with at least some of the tuck and flap section, the centering section, and the sealing section, said computer program product comprising a computer readable storage medium having program instructions embodied therewith, wherein the computer readable storage medium is not a transitory signal per se, the program instructions executable by a processor to cause the machine to actuate at least one of said plurality of indicator sources upon receipt of a signal from a corresponding one of said plurality of sensors.
10 . The computer program product according to claim 9 , wherein said program instructions further cause said plurality of indicator sources to indicate according to a predetermined effect.
11 . A method for providing indication to a packaging machine for closing and sealing cases of a predetermined trouble shooting item, comprising the steps of:
a. receiving a signal from a sensor associated with a predetermined part of the packaging machine; and
b. electronically actuating at least one indication source that is associated with the sensor that sent the signal.