Bed with magnetic couplers
A magnetic coupler for attaching a mattress to a bed foundation includes a magnet assembly, a target assembly, and a shunt. The magnet assembly includes a housing and a magnet, wherein the housing is configured to couple the magnet to the mattress. The target assembly is configured to couple a target to the foundation. The shunt is disposed within the housing of the magnet assembly or in the mattress. The magnet assembly and the target assembly are releasably attached when the magnet is magnetically coupled to the target.
1. A magnetic coupler for attaching a mattress to a bed foundation, the magnetic coupler comprising:
a magnet assembly comprising a housing and a magnet, wherein the housing is configured to couple the magnet to a mattress, the magnet including an array of discrete magnets that are arranged in an alternating polarity pattern within a single plane to create a compact magnetic field, wherein the housing comprises a top housing and a bottom housing, wherein the top housing and bottom housing are configured to mate together to form a shell defining an internal cavity, wherein the magnet assembly further comprises a clamping disc shaped to mate with the top housing and configured for gripping a portion of the mattress when mated with the top housing, wherein the clamping disc has a top surface defined by a plurality of teeth and wherein the teeth of the clamping disc engage with a plurality of corresponding mating teeth of the top housing to grip a fabric material of the mattress; and
a target assembly configured to couple a target to a foundation; and
a shunt disposed within the housing of the magnet assembly or in the mattress; and
wherein the magnet assembly and the target assembly are releasably attached when the magnet is magnetically coupled to the target.
2. The magnetic coupler of claim 1 , wherein the magnet is a permanent magnet.
3. The magnetic coupler of claim 2 , wherein the permanent magnet comprises neodymium iron boron (NdFeB), samarium cobalt (SmCo), alnico, ceramic magnets, or ferrite magnets.
4. The magnetic coupler of claim 1 , wherein the target, the shunt, or both, comprise iron, steel, nickel, cobalt, or alloys or combinations thereof.
5. The magnetic coupler of claim 1 , wherein the shunt is configured to shield at least a portion of the magnetic field radiating towards the mattress.
6. The magnetic coupler of claim 1 , wherein the magnet assembly and the target assembly are released from one another when a tensile force applied to either the magnet assembly or the target assembly is greater than a predetermined threshold force value that ranges from about 50 lbf. to about 150 lbf.
7. The magnetic coupler of claim 1 , wherein the clamping disc, the shunt, or both are disposed within the internal cavity.
8. The magnetic coupler of claim 1 , wherein the magnet assembly comprises a received portion and the target assembly comprises a receiving portion, the received portion configured to engage with the receiving portion when the magnet assembly is magnetically coupled to the target assembly, and wherein the received portion has a surface area that is smaller than the surface area of the receiving portion.
9. The magnetic coupler of claim 8 , wherein a ratio of a diameter of the receiving portion to a diameter of a received portion is between 1.5:1 to 3:1.
10. A bed system comprising:
a foundation;
a mattress positioned on the foundation;
one or more magnetic couplers, each magnetic coupler comprising:
a magnet assembly comprising:
a top housing configured to be positioned on a first side of a mattress scrim adjacent to a mattress;
a clamping disk configured to be positioned on a second side of a mattress scrim opposite the top housing, the clamping disk and the top housing configured to at least partially maintain a position of the magnet assembly, wherein the clamping disk has a top surface defined by a plurality of teeth and wherein the teeth of the clamping disk engage with a plurality of corresponding mating teeth of the top housing to grip a fabric material of the mattress scrim;
a bottom housing attached to the clamping disk opposite the top housing;
a shunt retained by the bottom housing and adjacent to the clamping disk; and
a magnet adjacent to the shunt opposite the clamping disk, the magnet being circumferentially surrounded by the bottom housing; and
a target assembly configured to couple a target to a foundation; and
wherein the magnet assembly and the target assembly are releasably attached when the magnet is magnetically coupled to the target.
11. The bed system of claim 10 , wherein the bed system is an air bed system, wherein the mattress comprises an inflatable air chamber, wherein the foundation comprises an adjustable foundation configured for raising both the head and feet of the mattress when the adjustable foundation is actuated, and wherein the one or more magnetic couplers retains the mattress on the adjustable foundation during articulation of the adjustable foundation.
12. The bed system of claim 10 , wherein the foundation is an articulable foundation.
13. The bed system of claim 10 , wherein the mattress comprises a fabric layer and a support structure positioned inside of and fully encapsulated by the fabric layer, and wherein the magnet assembly is coupled to the fabric layer.
14. The bedding system of claim 10 , wherein the clamping disk comprises a prong configured to extend through the mattress scrim, the top housing defining a receiver configure to receive and retain the prong.
15. The bedding system of claim 14 , wherein the prong comprises a tab configured to snap fit the clamping disk to the top housing.