Mattress with accessible cores
A mattress including a mattress core and a foam chamber surrounding six sides of the mattress core, and having a bottom layer with a slit separating a first portion of the bottom layer from a second portion of the bottom layer.
1 . A mattress comprising:
a mattress core; and
a foam chamber surrounding six sides of the mattress core, the foam chamber including a top layer opposite a bottom layer, the top layer configured to be positioned between the core and a user of the mattress, the bottom layer extends below the mattress core, the bottom layer having a slit that continuously extends through an entire thickness of the bottom layer and along a midline of the bottom layer from a head end to a foot end of the bottom layer, the slit separating a first portion of the bottom layer from a second portion of the bottom layer.
2 . The mattress of claim 1 , wherein the mattress core is an inflatable air chamber.
3 . The mattress of claim 1 , wherein the foam chamber includes a plurality of connected layers, wherein the slit in the bottom layer allows the mattress core to be inserted into the foam chamber.
4 . The mattress of claim 3 , wherein the first portion and the second portion of the bottom layer are laminated to opposing side rails of the foam chamber.
5 . The mattress of claim 1 , wherein the foam chamber includes:
a comfort layer laminated to side rails; and
a bottom layer laminated to the side rails, wherein a core space is defined by the bottom layer, the comfort layer, and the side rails, wherein the core space is sized to fit the mattress core.
6 . A mattress comprising:
a mattress core;
a top layer configured to be positioned between the core and a user of the mattress;
a perimeter rail structure that extends around a perimeter of the core; and
a bottom layer that extends below the mattress core and the perimeter rail structure, the bottom layer including a first portion and a second portion that are separated by a slit that allows the mattress core to be inserted into the perimeter rail structure, the slit continuously extends through an entire thickness of the bottom layer and along a midline of the bottom layer from a head end to a foot end of the bottom layer.
7 . The mattress of claim 6 , wherein the first portion and the second portion are adhered to opposing side rails of the perimeter rail structure.
8 . The mattress of claim 6 , further comprising:
a comfort layer laminated to the perimeter rail structure; and
wherein a core space is defined by the bottom layer, the comfort layer, and the perimeter rail structure and the core space is sized to receive the mattress core.
9 . The mattress of claim 6 , wherein the mattress core includes one or more air chambers.
10 . The mattress of claim 9 , wherein the one or more air chambers includes a first air chamber and a second air chamber that extend from a head of the mattress to a foot of the mattress.
11 . The mattress of claim 10 , wherein the air chambers are connected to each other along a midline of the mattress.
12 . The mattress of claim 9 , further comprising a pump system having one or more air pumps fluidly connected to a first air chamber and a second air chamber, wherein the pump system is configured to inflate the first and second air chambers, and wherein the first and second portions of the bottom layer define first and second openings extending through the first and second portions proximate the perimeter rail structure through which first and second hoses extend to the first and second air chambers.
13 . The mattress of claim 9 , further comprising means for inflating the one or more air chambers.
14 . The mattress of claim 6 , wherein the core includes one or more foam layers.
15 . The mattress of claim 6 , wherein the perimeter rail structure combines with the top layer to form an inverted foam tub that surrounds top and side portions of the core.
16 . The mattress of claim 6 , wherein the perimeter rail structure includes one or more foam rails including a head rail, a foot rail, and first and second side rails,
wherein the first portion is adhered to the first side rail but not the second side rail, the head rail, or the foot rail, and
wherein the second portion is adhered to the second side rail, but not the first side rail, the head rail, or the foot rail.
17 . The mattress of claim 6 , wherein the perimeter rail structure includes one or more foam rails including a head rail, a foot rail, and first and second side rails that each extend between the head rail and the foot rail above the bottom layer,
wherein the first portion is adhered to the first side rail along a length of the first side rail, wherein the first portion is adhered to only a corner portion of the head rail, wherein the first portion is adhered to only a corner portion of the foot rail, and wherein the first portion is not adhered to the second side rail, and
wherein the second portion is adhered to the second side rail along a length of the second side rail, wherein the second portion is adhered to only a corner portion of the head rail, wherein the second portion is adhered to only a corner portion of the foot rail, and wherein the second portion is not adhered to the first side rail.
18 . The mattress of claim 6 , further comprising a mattress cover that encloses the mattress core, the top layer, the perimeter rail structure, and the bottom layer.
19 . The mattress of claim 17 , wherein a top surface of the first portion adheres to a bottom surface of the first side rail, and a top surface of the second portion adheres to a bottom surface of the second side rail.