IP Library Granted Patent US 10,240,655
Granted Patent B2
US 10,240,655 · App. 15/808,645 · Granted Mar 26, 2019

Apparatus and methods for a vehicle shock absorber

Inventors: Mario Galasso (Sandy Hook, CT); Dennis K. Wootten (Scotts Valley, CA); Bryan Wesley Anderson (Santa Cruz, CA)
Assignee: Fox Factory, Inc.
F16F9/065F16F9/06
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Quick Facts
Patent No.
US 10,240,655
App. No.
15/808,645
Granted
Mar 26, 2019
Kind
B2
Abstract

A method and apparatus for a vehicle shock absorber comprising a main damper cylinder, a first reservoir and a second reservoir. One embodiment includes a first operational mode where both reservoirs are in fluid communication with the cylinder. In a second operational mode, only one reservoir communicates with the cylinder during fluid evacuation from the cylinder. In each mode, rebound from either or both reservoirs may travel through a single, user-adjustable metering device.

Claims (41)

1. A shock absorber comprising:

a main damper cylinder having a variable volume portion with fluid therein;

a first reservoir and a second reservoir;

a first fluid flow path extending from the variable volume portion to a first valve;

a second fluid flow path extending from the first valve to the first reservoir;

a third fluid flow path extending from the first valve to the second reservoir;

a fourth fluid flow path extending between the first reservoir and the second reservoir independent of the first, second and third fluid flow paths, the fourth fluid flow path having a fourth fluid flow path valve positioned therein to selectively open and close the fourth fluid flow path, wherein the shock absorber is operable in a first operational mode wherein fluid travels only from the variable volume portion of the main damper cylinder to the first reservoir utilizing the first fluid flow path and the second fluid path and, fluid travels from the first reservoir to the second reservoir utilizing only the fourth fluid flow path, said shock absorber further operable in a second operational mode wherein fluid travels from the variable volume portion of the main damper cylinder to the second reservoir utilizing the first fluid flow path and the third fluid flow path, said shock absorber further operable in a third operational mode wherein said fluid is prevented from travelling from said variable volume portion of said main damper cylinder to said first reservoir and said fluid is also prevented from travelling from said variable volume portion of said main damper cylinder to said second reservoir; and

user-accessible controls coupled to said shock absorber, said user-accessible controls for selecting between said first operational mode, said second operational mode, and said third operational mode, wherein said first operational mode is a full-travel mode, said second operational mode is a half-travel mode, and said third operational mode is a lock-out mode.

2. The shock absorber of claim 1 wherein said user-accessible controls are mounted adjacent components of said shock absorber.

3. The shock absorber of claim 1 wherein said user-accessible controls are mounted remotely from said shock absorber.

4. The shock absorber of claim 1 wherein said user-accessible controls are mounted remotely from said shock absorber and wherein said user-accessible controls are coupled to said shock absorber via signal communication means selected from the group consisting of: cable, wire, or wireless communication with servo motors.

5. The shock absorber of claim 1 wherein said user-accessible controls include a knob adjustable between three positions corresponding to said full-travel mode, said half-travel mode and said lock out mode respectively.

6. The shock absorber of claim 1 wherein said first reservoir further comprises:

a fluid chamber;

a gas chamber; and

a floating piston separating said fluid chamber and said gas chamber.

7. The shock absorber of claim 1 wherein said second reservoir further comprises:

a fluid chamber;

a gas chamber; and

a floating piston separating said fluid chamber and said gas chamber.

8. The shock absorber of claim 1 , said first reservoir further comprising:

a first reservoir fluid chamber;

a first reservoir gas chamber; and

a first reservoir floating piston separating said first reservoir fluid chamber and said first reservoir gas chamber; and

said second reservoir further comprising:

a second reservoir fluid chamber;

a second reservoir gas chamber; and

a second reservoir floating piston separating said second reservoir fluid chamber and said second reservoir gas chamber.

9. The shock absorber of claim 8 , further comprising a fill valve fluidically coupled to said first reservoir gas chamber and said second reservoir gas chamber.

10. The shock absorber of claim 8 , wherein pressure in said first reservoir gas chamber and pressure in said second reservoir gas chamber are user-adjustable.

11. The shock absorber of claim 9 , wherein said fill valve is structured to permit pressure in said first reservoir gas chamber to be adjusted concurrently with adjusting of pressure in said second reservoir gas chamber.

12. The shock absorber of claim 1 further comprising:

a first operational mode rebound fluid path;

a second operational mode rebound fluid path; and

a third operational mode rebound fluid path.

13. The shock absorber of claim 12 further comprising:

a rebound valve disposed along said first operational mode rebound fluid path, wherein at least a portion of said first operational mode rebound fluid path is meterable by said rebound valve.

14. The shock absorber of claim 12 further comprising:

a rebound valve disposed along said second operational mode rebound fluid path, wherein at least a portion of said second operational mode rebound fluid path is meterable by said rebound valve.

15. The shock absorber of claim 1 , wherein said shock absorber is a pull shock.

16. The shock absorber of claim 1 , wherein said shock absorber is a push shock.

Assignments (5)
SECURITY INTEREST Recorded Oct 27, 2025
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 073270/0027 →
RELEASE OF SECURITY INTEREST Recorded Apr 13, 2022
From: BANK OF AMERICA, N.A.
To: FOX FACTORY, INC.
Reel/Frame 059704/0224 →
SECURITY INTEREST Recorded Apr 5, 2022
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 059616/0435 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2020
From: GALASSO, MARIO; WOOTTEN, DENNIS K.; ANDERSON, BRYAN WESLEY
To: FOX FACTORY, INC.
Reel/Frame 054329/0068 →
PATENT SECURITY AGREEMENT Recorded Jun 5, 2019
From: FOX FACTORY, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 049388/0585 →
Continuity (5)
Continuation 14993861 · Jan 12, 2016
Continuation 14330850 · Jul 14, 2014
Continuation 12794219 · Jun 4, 2010
Provisional Application 61184763 · Jun 5, 2009
Related Publication 20180066724A1 · Mar 8, 2018