IP Library Granted Patent US 10,774,431
Granted Patent B2
US 10,774,431 · App. 15/810,106 · Granted Sep 15, 2020

Ion-conducting membranes

Inventors: Richard I. Masel (Boca Raton, FL); Syed Dawar Sajjad (Boca Raton, FL); Qingmei Chen (Savoy, IL)
Assignee: Dioxide Materials, Inc.
C25B13/08B01J31/0281B01J31/0282B01J31/0284B01J31/08B01J41/13B01J41/14C08F212/08C08F226/06C08L39/04H01M2/1653H01M8/0239H01M8/1023B01J2231/625C08J2339/04H01M2008/1095
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Quick Facts
Patent No.
US 10,774,431
App. No.
15/810,106
Granted
Sep 15, 2020
Kind
B2
Abstract

An anion-conducting polymeric membrane comprises vinylbenzyl-R s and a substituted ethene. R s is a positively charged cyclic amine group. The total weight of the vinylbenzyl-R s groups is greater than 15% of the total weight of the membrane. In a preferred embodiment, the membrane is a Helper Membrane that increases the faradaic efficiency of an electrochemical cell into which the membrane is incorporated, and also allows product formation at lower voltages than in cells without the Helper Membrane.

Claims (56)

1. An anion-conducting polymeric membrane comprising a polymer comprising the reaction products of vinylbenzyl-R s , a substituted or unsubstituted ethylene having the structural formula:

and styrene, wherein:

(a) R 1 -R 4 are each independently selected from hydrogen, halogens, linear alkyls, branched alkyls, cyclic alkyls, and heteroalkyls,

(b) the total weight of the substituted or unsubstituted ethylene is at least 3% of the weight of the polymer,

(c) R s is a positively charged cyclic amine group, and

(d) the total weight of the vinylbenzyl-R s is at least 15% of the weight of the polymer.

2. The polymeric membrane of claim 1 , wherein said membrane has a thickness of from 10 to 300 micrometers.

3. The polymeric membrane of claim 1 , wherein the total weight of the vinylbenzyl-R s groups is between 15% and 90% of the total weight of the membrane.

4. The polymeric membrane of claim 1 , wherein said membrane is a Helper Membrane identifiable by applying a test comprising:

(1) preparing a cathode comprising 6 mg/cm 2 of silver nanoparticles on a carbon fiber paper gas diffusion layer;

(2) preparing an anode comprising 3 mg/cm 2 of RuO 2 on a carbon fiber paper gas diffusion layer;

(3) preparing a test material comprising said polymeric membrane;

(4) interposing the membrane test material between the anode and the cathode, the side of the cathode having the silver nanoparticles disposed thereon facing one side of the membrane and the side of the anode having RuO 2 disposed thereon facing the other side of the membrane, thereby forming a membrane electrode assembly;

(5) mounting the membrane electrode assembly in a fuel cell hardware assembly;

(6) directing a stream of CO 2 humidified at 50° C. into the cathode reactant flow channels while the fuel cell hardware assembly is at room temperature and atmospheric pressure, with the anode reactant flow channels left open to the atmosphere at room temperature and pressure;

(7) applying a cell voltage of 3.0 V via an electrical connection between the anode and the cathode;

(8) measuring the current across the cell and the concentration of CO and H 2 at the exit of the cathode flow channel;

(9) calculating the CO selectivity as follows:

Selectivity

=

(

CO

production

rate

)

(

CO

production

rate

+

H

2

production

rate

)

;

and

(10) identifying the membrane as a Helper Membrane if the average current density at the membrane is at least 20 mA/cm 2 , where the cm 2 is measured as the area of the cathode gas diffusion layer that is covered by catalyst particles, and CO selectivity is at least 50% at a cell voltage of 3.0 V.

5. The polymeric membrane of claim 1 , wherein said positively charged cyclic amine group is an imidazolium or a pyridinium.

6. The polymeric membrane of claim 5 , wherein said positively charged cyclic amine group is an alkylpyridinium.

7. The polymeric membrane of claim 5 , wherein said positively charged cyclic amine group is a tetramethylimidazolium.

8. The polymeric membrane of claim 1 , wherein said polymeric membrane is a component of an electrochemical device.

9. The polymeric membrane of claim 8 , wherein said electrochemical device is an electrolyzer, fuel cell, sensor or battery.

10. The polymeric membrane of claim 1 , wherein at least one of R 1 -R 4 is not hydrogen.

Assignments (3)
CONFIRMATORY LICENSE Recorded Dec 4, 2023
From: DIOXIDE MATERIALS, INC.
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 065762/0089 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 1, 2018
From: SAJJAD, SYED DAWAR
To: DIOXIDE MATERIALS, INC
Reel/Frame 047388/0323 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 21, 2017
From: MASEL, RICH; LIU, ZENGCAI; CHEN, QINGMEI
To: DIOXIDE MATERIALS, INC
Reel/Frame 044466/0653 →
Continuity (7)
Continuation In Part 15400775 · Jan 6, 2017
Continuation In Part 15090477 · Apr 4, 2016
Continuation In Part 14704935 · May 5, 2015
Continuation In Part PCTUS2015014328 · Feb 3, 2015
Continuation In Part PCTUS2015026507 · Apr 17, 2015
Provisional Application 62066823 · Oct 21, 2014
Related Publication 20180171495A1 · Jun 21, 2018