Backwash shoe method and apparatus that increases effective surface area of cloth filter media
Backwash shoes and methods of using backwash shoes are provided to increase the filtration area of a cloth filter media, the backwash shoe having a trailing surface formed from a series of merlons and crenels whereby some of the pile threads of the cloth filter media are compressed toward the support surface of the cloth filter media by the trailing surface and some of the pile threads remain in an extended or straightened position.
1. An apparatus for cleaning cloth filter media by backwashing and increasing the effective filtering surface area of the cloth filter media, the cloth filter media having a support fabric and a pile made of pile threads, the apparatus comprising:
at least one backwash shoe in fluid communication with a suction source;
at least one suction slot on said at least one backwash shoe;
a leading surface on said at least one backwash shoe, the leading surface being in contact with the pile threads and compressing the pile threads at least partly toward the support fabric prior to entering the suction slot, wherein the threads are released into the suction slot; and,
a trailing surface on said at least one backwash shoe, the trailing surface having a crenelated surface such that some of the pile threads are flattened toward the support fabric after suction and some of the pile threads remain in an extended or semi-extended position away from the support surface of the cloth filter media after being subject to suction.
2. The apparatus of claim 1 wherein the backwash shoe has a front edge and a rear edge and wherein the at least trailing surface has a series of merlons and crenels extending from the suction slot to the rear edge of the backwash shoe.
3. The apparatus of claim 2 wherein the backwash shoe has a front edge and a rear edge and wherein the trailing surface and the leading surface have a series of merlons and crenels.
4. The apparatus of claim 3 wherein each merlon has a top wall, each crenel has a bottom wall and wherein the width of the top wall is greater than the width of the bottom wall.
5. The apparatus of claim 2 wherein each merlon has a top wall, each crenel has a bottom wall and wherein the width of the top wall is greater than the width of the bottom wall.
6. A method of increasing the effective filtration surface area of cloth filter media in a cloth filter media filtration device by backwashing using a backwash assembly having a backwash shoe, the method comprising the steps of:
a. placing the at least one backwash shoe in fluid communication with cloth filter media having pile threads and a support surface, the backwash shoe having a leading surface, a trailing surface and a suction slot therebetween;
b. creating relative motion between the backwash shoe and the cloth filter media and applying suction to the suction slot;
c. compressing the pile threads of the cloth filter media in a generally flattened position toward the support surface of the cloth filter media using the leading surface of the backwash shoe;
d. releasing the pile threads into the suction slot by application of suction wherein the pile threads are at least partially straightened into the suction slot;
e. compressing at least a portion of the pile threads toward the support surface of the cloth filter media using the trailing surface of the backwash shoe,
wherein the trailing surface of the backwash shoe has a crenelated surface; and,
f. leaving at least a portion of the pile threads in a partially straightened position using the trailing surface of the backwash shoe.
7. The method of claim 6 wherein the pile fibers that contact a merlon of the trailing surface of the backwash shoe are compressed toward the support surface of the cloth filter media and the pile fibers that contact a crenel of the trailing surface of the backwash shoe remain in an extended or partially extended position.
8. A backwash shoe for cleaning by backwashing cloth filter media using suction, the cloth filter media having a support surface and pile threads, the backwash shoe comprising:
a crenelated trailing surface, the trailing surface formed form a series of merlons and crenels;
a leading surface;
a suction slot between the leading surface and the trailing surface;
a suction chamber in fluid communication with the suction slot;
a suction pump in fluid communication with the suction chamber to create suction along the suction slot during backwashing; and,
wherein the merlons and crenels on the trailing surface of the backwash shoe extend from the suction slot to a rear edge of the backwash shoe.
9. The backwash shoe of claim 8 wherein the top wall of the merlon is on the same plane as the leading surface.
10. The backwash shoe of claim 9 wherein the top wall of the merlon is larger than the bottom wall of the crenel.
11. A method of contouring cloth filter media of a cloth media filtration apparatus during backwashing using a backwash assembly and suction, the cloth filter media having a pile made of pile threads, the method of contouring at least a portion of the pile threads during backwashing comprising the steps of:
a. creating relative motion between a backwash shoe of the backwash assembly and the cloth filter media;
b. compacting the pile threads of the cloth filter media with a leading surface of the backwash shoe;
c. subjecting the pile threads to suction using a suction slot on the backwash shoe for cleaning; and,
d. contouring the pile threads of the cloth filter media using a trailing surface of the backwash shoe, the trailing surface having a wave pattern that shapes at least a portions of the pile threads in a substantially matching wave pattern whereby the surface area of the cloth filter media is increased.