IP Library Granted Patent US 10,407,615
Granted Patent B2
US 10,407,615 · App. 15/819,383 · Granted Sep 10, 2019

Fluorescent material, method of producing same, and light emitting device

Inventor: Tsunehito Niimi (Anan, JP)
Assignee: NICHIA CORPORATION
C09K11/617C09K11/025C09K11/616H01L33/504H01L2933/0041
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Quick Facts
Patent No.
US 10,407,615
App. No.
15/819,383
Granted
Sep 10, 2019
Kind
B2
Abstract

Provided are a fluorescent material with excellent durability, which emits red light, a method of producing the same, and a light emitting device. The fluorescent material is a fluorescent material including a fluoride-containing fluorescent material core comprising Mn, at least one element selected from the group consisting of an alkali metal element and NH 4 + , and at least one element selected from the group consisting of a Group 4 element and a Group 14 element in a composition thereof; and at least one of an aluminum hydroxide particle and a calcium hydroxide particle as disposed on a surface of the fluorescent material core.

Claims (23)

1. A fluorescent material comprising a fluoride-containing fluorescent material core comprising Mn, at least one element selected from the group consisting of an alkali metal element and NH 4 + , and at least one element selected from the group consisting of a Group 4 element and a Group 14 element in a composition thereof; and at least one of an aluminum hydroxide particle and a calcium hydroxide particle as disposed on a surface of the fluorescent material core,

wherein a sum total content of aluminum and calcium in the aluminum hydroxide particle and/or the calcium hydroxide particle disposed on the surface of the fluorescent material core is in a range of 0.1% by mass or more and 5.0% by mass or less based on 100% by mass of the fluorescent material.

2. The fluorescent material according to claim 1 , wherein the fluorescent material core contains a fluoride having a composition represented by the following formula (1):

A 2 [M 1-p Mn 4+ p F 6 ]  (1)

wherein A represents at least one element selected from the group consisting of an alkali metal element and NH 4 + ; M represents at least one element selected from the group consisting of a Group 4 element and a Group 14 element; and p satisfies 0<p<0.1.

3. The fluorescent material according to claim 2 , wherein the composition of the fluoride represented by formula (1) contains potassium and silicon.

4. The fluorescent material according to claim 1 , further comprising silicon dioxide disposed on the surface of the fluorescent material core.

5. The fluorescent material according to claim 4 , wherein the content of silicon contained in silicon dioxide disposed on the surface of the fluorescent material core is in a range of 0.1% by mass or more and 10.0% by mass or less based on 100% by mass of the fluorescent material.

6. A light emitting device comprising a first fluorescent material containing the fluorescent material according to claim 1 ; and a light emitting element having a light emission peak wavelength in a wavelength range of 380 nm or more and 470 nm or less.

7. The light emitting device according to claim 6 , further comprising a second fluorescent material having a light emission peak wavelength in a wavelength range of 500 nm or more and 580 nm or less.

8. A method of producing a fluorescent material comprising:

preparing a fluoride-containing fluorescent material core comprising Mn, at least one element selected from the group consisting of an alkali metal element and NH 4 + , and at least one element selected from the group consisting of a Group 4 element and a Group 14 element in a composition thereof;

allowing at least one of an aluminum hydroxide particle and a calcium hydroxide particle to adhere to the fluorescent material core in a dispersion containing the fluorescent material core dispersed in a liquid medium; and

separating the fluorescent material containing at least one of the aluminum hydroxide particle and the calcium hydroxide particle adhered to the fluorescent material core from the liquid medium.

9. The method of producing a fluorescent material according to claim 8 , further comprising adding a silicon compound and a basic solution to the dispersion, thereby allowing a film-like material containing at least one of the aluminum hydroxide particle and the calcium hydroxide particle and silicon dioxide to adhere to the fluorescent material core.

10. The method of producing a fluorescent material according to claim 9 , wherein the basic solution is at least one selected from the group consisting of an ammonia aqueous solution, a sodium hydroxide aqueous solution, a potassium hydroxide aqueous solution, a sodium carbonate aqueous solution, and a potassium carbonate aqueous solution.

11. The method of producing a fluorescent material according to claim 8 , further comprising adding an aluminum salt and a basic solution to the dispersion, thereby allowing the aluminum hydroxide particle to adhere to the fluorescent material core.

12. The method of producing a fluorescent material according to claim 11 , wherein the aluminum salt is at least one selected from the group consisting of aluminum chloride, aluminum sulfate, and aluminum nitrate.

13. The method of producing a fluorescent material according to claim 11 , wherein the basic solution is at least one selected from the group consisting of an ammonia aqueous solution, a sodium hydroxide aqueous solution, a potassium hydroxide aqueous solution, a sodium carbonate aqueous solution, and a potassium carbonate aqueous solution.

14. The method of producing a fluorescent material according to claim 8 , comprising a step of adding a silicon compound, an aluminum salt, and a basic solution to the dispersion, thereby allowing the aluminum hydroxide particle and silicon dioxide to adhere to the fluorescent material core.

15. The method of producing a fluorescent material according to claim 14 , wherein the aluminum salt is at least one selected from the group consisting of aluminum chloride, aluminum sulfate, and aluminum nitrate.

16. The method of producing a fluorescent material according to claim 14 , wherein the basic solution is at least one selected from the group consisting of an ammonia aqueous solution, a sodium hydroxide aqueous solution, a potassium hydroxide aqueous solution, a sodium carbonate aqueous solution, and a potassium carbonate aqueous solution.

17. The fluorescent material according to claim 1 , wherein the at least one of an aluminum hydroxide particle and a calcium hydroxide particle captures a gas containing fluorine generated from the fluoride-containing fluorescent material core.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 21, 2017
From: NIIMI, TSUNEHITO
To: NICHIA CORPORATION
Reel/Frame 044190/0771 →
Priority Claims (2)
JP 2016-227863 · Nov 24, 2016 · national
JP 2017-216572 · Nov 9, 2017 · national
Continuity (1)
Related Publication 20180142147A1 · May 24, 2018