IP Library Granted Patent US 10,326,324
Granted Patent B2
US 10,326,324 · App. 15/822,048 · Granted Jun 18, 2019

Rotor and motor

Inventors: Yoji Yamada (Hamamatsu, JP); Koji Mikami (Kosai, JP)
Assignee: DENSO CORPORATION
H02K1/2713H02K1/2706H02K1/226H02K1/243H02K1/274H02K1/276H02K1/2733H02K1/2753H02K1/2773
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Quick Facts
Patent No.
US 10,326,324
App. No.
15/822,048
Granted
Jun 18, 2019
Kind
B2
Abstract

A rotor includes a first rotor core, a second rotor core, a permanent magnet and a resin layer. The first rotor core includes a first core base and first claw-shaped magnetic poles arranged at equal intervals on a peripheral portion of the first core base. The second rotor core includes a second core base and second claw-shaped magnetic poles arranged at equal intervals on a peripheral portion of the second core base. The first rotor core and the second rotor core are combined with each other so that the first and second core bases are opposed to each other and the first and second claw-shaped magnetic poles are alternately arranged in the circumferential direction of the rotor. The permanent magnet includes at least a main field magnet. The main field magnet is located between the first and second core bases in the axial direction, and is magnetized in the axial direction. The main field magnet causes the first claw-shaped magnetic poles to function as first magnetic poles, and causes the second claw-shaped magnetic poles to function as second magnetic poles. The resin layer covers at least a portion of a surface of the permanent magnet.

Claims (12)

1. A rotor comprising:

a rotation shaft;

a first rotor core including a substantially disk-shaped first core base and a plurality of first claw-shaped magnetic poles arranged at equal intervals on a peripheral portion of the first core base, wherein each of the first claw-shaped magnetic poles projects outward in the radial direction and extends in the axial direction;

a second rotor core including a substantially disk-shaped second core base and a plurality of second claw-shaped magnetic poles arranged at equal intervals on a peripheral portion of the second core base, wherein each of the second claw-shaped magnetic poles projects outward in the radial direction and extends in the axial direction, and the first rotor core and the second rotor core are combined with each other so that the first and second core bases are opposed to each other and the first and second claw-shaped magnetic poles are alternately arranged in the circumferential direction;

a hard main field magnet located between the first and second core bases in the axial direction and is magnetized in the axial direction, and the hard main field magnet causes the first claw-shaped magnetic poles to function as first magnetic poles and causes the second claw-shaped magnetic poles to function as second magnetic poles; and

an elastic member held in the axial direction between the hard main field magnet and one of the first core base and the second core base, the elastic member having the same shape as the hard main field magnet as viewed in the axial direction, wherein

the first rotor core, the second rotor core, the hard main field magnet and the elastic member each includes a central hole for an insertion of the rotation shaft, and

the central holes are arranged in a coaxial manner.

2. The rotor according to claim 1 , wherein the elastic member is an elastic magnetic body.

3. The rotor according to claim 2 , wherein the elastic member is an elastic magnet magnetized in the axial direction.

4. The rotor according to claim 1 , wherein the elastic member is one of two elastic members, one arranged between the hard main field magnet and the first core base in the axial direction and one arranged between the hard main field magnet and the second core base in the axial direction.

5. A motor including the rotor according to claim 1 and a stator for generating a rotating field.

Assignments (2)
MERGER Recorded Jun 28, 2018
From: ASMO CO., LTD.
To: DENSO CORPORATION
Reel/Frame 046871/0871 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2017
From: YAMADA, YOJI; MORITA, CHIE; YOKOYAMA, SEIYA; MIKAMI, KOJI; TSUCHIYA, TAKAHIRO
To: ASMO CO., LTD.
Reel/Frame 044412/0183 →
Priority Claims (5)
JP 2013-024710 · Feb 12, 2013 · national
JP 2013-033007 · Feb 22, 2013 · national
JP 2013-033008 · Feb 22, 2013 · national
JP 2013-208493 · Oct 3, 2013 · national
JP 2013-224595 · Oct 29, 2013 · national
Continuity (2)
Continuation 14158273 · Jan 17, 2014
Related Publication 20180076677A1 · Mar 15, 2018