IP Library Granted Patent US 10,672,544
Granted Patent B2
US 10,672,544 · App. 15/833,212 · Granted Jun 2, 2020

R-T-B based permanent magnet

Inventors: Kiyoyuki Masusawa (Tokyo, JP); Makoto Nakane (Tokyo, JP)
Assignee: TDK CORPORATION
H01F1/057C22C38/001C22C38/002C22C38/005C22C38/04C22C38/06C22C38/10C22C38/14C22C38/16H01F1/0577B22F1/0007B22F2998/10B22F2999/00C22C2202/02
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Quick Facts
Patent No.
US 10,672,544
App. No.
15/833,212
Granted
Jun 2, 2020
Kind
B2
Abstract

An object of the present invention is to provide an R-T-B based permanent magnet showing high residual magnetic flux density Br and coercive force HcJ. Provided is an R-T-B based permanent magnet in which, R is a rare earth element, T is an element other than the rare earth element, B, C, O or N, and B is boron. R at least includes Tb and T at least includes Fe, Cu, Co and Ga, and a total of R content is 28.05 to 30.60 mass %, Cu content is 0.04 to 0.50 mass %, Co content is 0.5 to 3.0 mass %, Ga content is 0.08 to 0.30 mass %, and B content is 0.85 to 0.95 mass %, relative to 100 mass % of a total mass of R, T and B, and Tb concentration reduces from outside to inside of the R-T-B based permanent magnet.

Claims (29)

1. An R-T-B based permanent magnet wherein,

R is a rare earth element and includes at least a light rare earth element and a heavy rare earth element Tb, T is an element other than the rare earth element, B, C, O or N, and B is boron,

T at least includes Fe, Cu, Co and Ga,

a total of R content is 29.25 to 30.60 mass %, a total of the light rare element content is 29.1 to 30.1 mass %, Cu content is 0.04 to 0.50 mass %, Co content is 1.0 to 3.0 mass %, Ga content is 0.08 to 0.30 mass %, and B content is 0.85 to 0.95 mass %, relative to 100 mass % of a total mass of R, T and B,

the R-T-B based permanent magnet further includes O,

O content is 350 ppm or more and 800 ppm or less, relative to a total mass of the R-T-B based permanent magnet,

an atomic ratio of 14B/(Fe+Co) is more than zero and 1.01 or less,

Tb diffuses such that its concentration reduces from outside to inside of the R-T-B based permanent magnet, and

the magnet has a potential index of 1,745 or more and 1,781 or less, and a squareness ratio of 90% or more and 99.1% or less after diffusion, and

when a magnitude of a residual magnetic flux density measured by mT unit is Br(mT) and a magnitude of coercive force HcJ measured by kA/m unit is HcJ (kA/m), the potential index=Br (mT)+25×HcJ (kA/m)×4π/2,000.

2. The R-T-B based permanent magnet according to claim 1 , wherein

R at least includes Nd.

3. The R-T-B based permanent magnet according to claim 1 , wherein

R at least includes Pr and

Pr content is more than zero to 10.0 mass % or less.

4. The R-T-B based permanent magnet according to claim 1 , wherein R at least includes Nd and Pr.

5. The R-T-B based permanent magnet according to claim 1 , wherein

T further includes Al and

Al content is 0.15 to 0.30 mass %.

6. The R-T-B based permanent magnet according to claim 1 , wherein

T further includes Zr and

Zr content is 0.10 to 0.30 mass %.

7. The R-T-B based permanent magnet according to claim 1 , further including C and

C content is 1100 ppm or less relative to a total mass of the R-T-B based permanent magnet.

8. The R-T-B based permanent magnet according to claim 1 , further including N and

N content is 1000 ppm or less relative to a total mass of the R-T-B based permanent magnet.

9. The R-T-B based permanent magnet according to claim 1 , wherein an atomic ratio of Tb/C is 0.10 to 0.95.

10. The R-T-B based permanent magnet according to claim 1 , wherein an atomic ratio of TRE/B is 2.2 to 2.7, where TRE is the total of R content.

11. The R-T-B based permanent magnet according to claim 1 , wherein the Ga content is 0.10 mass % or more and 0.30 mass % or less.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 6, 2017
From: MASUSAWA, KIYOYUKI; NAKANE, MAKOTO
To: TDK CORPORATION
Reel/Frame 044314/0409 →
Priority Claims (2)
JP 2016-237149 · Dec 6, 2016 · national
JP 2017-233839 · Dec 5, 2017 · national
Continuity (1)
Related Publication 20180158582A1 · Jun 7, 2018