IP Library Granted Patent US 11,587,958
Granted Patent B2
US 11,587,958 · App. 15/835,030 · Granted Feb 21, 2023

Carrier substrate, laminate, and method for manufacturing electronic device

Inventors: Kazutaka Ono (Tokyo, JP); Takatoshi Yaoita (Tokyo, JP); Reo Usui (Tokyo, JP); Kenichi Ebata (Tokyo, JP); Jun Akiyama (Tokyo, JP)
Assignee: AGC Inc.
H01L27/1266B32B7/06B32B7/12B32B17/00B32B17/06B32B38/10B32B43/006C03C3/091C03C27/10H01L21/6835H01L27/1222H01L29/78672B32B2307/30B32B2307/308B32B2307/546B32B2307/734B32B2315/08B32B2457/00G02F1/1341G02F1/1368G02F1/13415G02F1/133516G02F2202/104H01L27/1274H01L2221/6835H01L2221/68386
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Quick Facts
Patent No.
US 11,587,958
App. No.
15/835,030
Granted
Feb 21, 2023
Kind
B2
Abstract

A carrier substrate to be used, when manufacturing a member for an electronic device on a surface of a substrate, by being bonded to the substrate, includes at least a first glass substrate. The first glass substrate has a compaction described below of 80 ppm or less. Compaction is a shrinkage in a case of subjecting the first glass substrate to a temperature raising from a room temperature at 100° C./hour and to a heat treatment at 600° C. for 80 minutes, and then to a cooling to the room temperature at 100° C./hour.

Claims (90)

1. A carrier substrate for manufacturing a member for an electronic device on a surface of a substrate by bonding the carrier substrate to the substrate, the carrier substrate comprising:

a first glass substrate,

wherein the first glass substrate has a compaction of 80 ppm or less, wherein the compaction is determined as a shrinkage when subjecting the first glass substrate to a temperature raising from a room temperature at 100° C./hour and to a heat treatment at 600° C. for 80 minutes, and then to a cooling to the room temperature at 100° C./hour,

wherein the first glass substrate comprises a glass comprising, in terms of mass percentages based on oxides, the following:

SiO 2 : 50% to 62.1%,

Al 2 O 3 : 19% to 22%,

B 2 O 3 : 0.1% to 3%,

MgO: 0% to 10%,

CaO: 4.1% to 14.5%,

SrO: 1% to 9%,

BaO: 0.1% to 7.6%, and

MgO+CaO+SrO+BaO: 8% to 29.5%.

2. The carrier substrate according to claim 1 , wherein the compaction is 70 ppm or less.

3. The carrier substrate according to claim 1 , wherein the first glass substrate has a strain point of 700° C. or more.

4. The carrier substrate according to claim 1 , further comprising an adhesive layer arranged on the first glass substrate.

5. The carrier substrate of claim 1 , wherein an external transmittance of the first glass substrate of 300 nm is 50% or more.

6. The carrier substrate of claim 1 , wherein Vickers hardness of the first glass substrate is 580 or higher.

7. The carrier substrate of claim 1 , wherein the glass of the first glass substrate comprises from 4.1 mass % to 7 mass % of CaO.

8. A laminate comprising:

the carrier substrate according to claim 1 ; and

the substrate arranged on the carrier substrate.

9. The laminate according to claim 8 , wherein the substrate is a second glass substrate.

10. A method for manufacturing an electronic device, the method comprising:

forming a member for an electronic device on a surface of the substrate of the laminate according to claim 8 to obtain a member for an electronic device-attached-laminate; and

removing the carrier substrate from the member for an electronic device-attached-laminate to obtain an electronic device having the substrate and the member for an electronic device.

11. The method for manufacturing an electronic device according to claim 10 , wherein the member for an electronic device comprises a low-temperature polysilicon (LTPS).

12. The method for manufacturing an electronic device according to claim 11 , wherein in the forming of the member for an electronic device a temperature is 450° C. or more.

13. A carrier substrate for manufacturing a member for an electronic device on a surface of a substrate by bonding the carrier substrate to the substrate, the carrier substrate comprising:

a first glass substrate,

wherein the first glass substrate has a compaction of 80 ppm or less, wherein the compaction is determined as a shrinkage when subjecting the first glass substrate to a temperature raising from a room temperature at 100° C./hour and to a heat treatment at 600° C. for 80 minutes, and then to a cooling to the room temperature at 100° C./hour,

wherein the first glass substrate comprises a glass comprising, in terms of mass percentages based on oxides, the following:

SiO 2 : 50% to 62.1%,

Al 2 O 3 : 19% to 22%,

B 2 O 3 : 0.1% to 5%,

MgO: 0% to 6%,

CaO: 4.1% to 14.5%,

SrO: 2.3% to 24%,

BaO: 0.1% to 5%, and

MgO+CaO+SrO+BaO: 8% to 29.5%.

14. The carrier substrate of claim 13 , wherein Vickers hardness of the first glass substrate is 580 or higher.

15. The carrier substrate of claim 13 , wherein the glass of the first glass substrate comprises from 4.1 mass % to 7 mass % of CaO.

16. The carrier substrate according to claim 13 , wherein the first glass substrate has a strain point of 700° C. or more.

17. The carrier substrate of claim 13 , wherein the glass comprises, in terms of mass percentages based on oxides, 57% to 62.1% of SiO 2 .

18. The carrier substrate of claim 13 , wherein the glass comprises, in terms of mass percentages based on oxides, 2.3% to 9% of SrO.

19. A laminate comprising:

the carrier substrate according to claim 13 ; and

the substrate arranged on the carrier substrate.

20. The laminate according to claim 19 , wherein the substrate is a second glass substrate.

21. A carrier substrate for manufacturing a member for an electronic device on a surface of a substrate by bonding the carrier substrate to the substrate, the carrier substrate comprising:

a first glass substrate,

wherein the first glass substrate has a compaction of 80 ppm or less, wherein the compaction is determined as a shrinkage when subjecting the first glass substrate to a temperature raising from a room temperature at 100° C./hour and to a heat treatment at 600° C. for 80 minutes, and then to a cooling to the room temperature at 100° C./hour,

wherein the first glass substrate comprises a glass comprising, in terms of mass percentages based on oxides, the following:

SiO 7 : 50% to 62.1%,

Al 2 O 3 : 19% to 22%,

B 2 O 3 : 0.1% to 3%,

MgO: 0% to 10%,

CaO: 4.1% to 14.5%,

SrO: 2.3% to 24%,

BaO: 0.1% to 7.6%, and

MgO+CaO+SrO+BaO: 8% to 29.5%.

22. The carrier substrate of claim 21 , wherein an external transmittance of the first glass substrate of 300 nm is 50% or more.

23. The carrier substrate of claim 21 , wherein Vickers hardness of the first glass substrate is 580 or higher.

24. The carrier substrate of claim 21 , wherein the glass of the first glass substrate comprises from 4.1 mass % to 7 mass % of CaO.

25. The carrier substrate according to claim 21 , wherein the first glass substrate has a strain point of 700° C. or more.

26. The carrier substrate of claim 21 , wherein the glass comprises, in terms of mass percentages based on oxides, 0.1% to 5% of BaO.

27. A laminate comprising:

the carrier substrate according to claim 21 ; and

the substrate arranged on the carrier substrate.

28. The laminate according to claim 27 , wherein the substrate is a second glass substrate.

29. A carrier substrate for manufacturing a member for an electronic device on a surface of a substrate by bonding the carrier substrate to the substrate, the carrier substrate comprising:

a first glass substrate,

wherein the first glass substrate has a compaction of 80 ppm or less, wherein the compaction is determined as a shrinkage when subjecting the first glass substrate to a temperature raising from a room temperature at 100° C./hour and to a heat treatment at 600° C. for 80 minutes, and then to a cooling to the room temperature at 100° C./hour,

wherein the first glass substrate comprises a glass comprising, in terms of mass percentages based on oxides, the following:

SiO 2 : 50% to 62.1%,

Al 2 O 3 : 19% to 22%,

B 2 O 3 : 0.1% to 5%,

MgO: 0% to 6%,

CaO: 4.1% to 14.5%,

SrO: 2.3% to 24%,

BaO: 0.1% to 5%, and

MgO+CaO+SrO+BaO: 8% to 29.5%,

wherein an external transmittance of the first glass substrate of 300 nm is 50% or more.

30. The carrier substrate of claim 29 , wherein Vickers hardness of the first glass substrate is 580 or higher.

31. The carrier substrate of claim 29 , wherein the glass of the first glass substrate comprises from 4.1 mass % to 7 mass % of CaO.

32. The carrier substrate according to claim 29 , wherein the first glass substrate has a strain point of 700° C. or more.

33. The carrier substrate of claim 29 , wherein the glass comprises, in terms of mass percentages based on oxides, 1% to 5% of BaO.

34. A laminate comprising:

the carrier substrate according to claim 29 ; and

the substrate arranged on the carrier substrate.

35. The laminate according to claim 34 , wherein the substrate is a second glass substrate.

Assignments (2)
CHANGE OF NAME Recorded Aug 7, 2018
From: ASAHI GLASS COMPANY, LIMITED
To: AGC INC.
Reel/Frame 046730/0786 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 7, 2017
From: ONO, KAZUTAKA; YAOITA, TAKATOSHI; USUI, REO; EBATA, KENICHI; AKIYAMA, JUN
To: ASAHI GLASS COMPANY, LIMITED
Reel/Frame 044333/0229 →
Priority Claims (1)
JP JP2015-134697 · Jul 3, 2015 · national
Continuity (2)
Continuation PCTJP2016069080 · Jun 28, 2016
Related Publication 20180122838A1 · May 3, 2018
Cited By (1)
US 12,581,730