Device for curing pipeline inner resin linings
A device for curing inner pipeline linings made with the use of a resin compound cured by electromagnetic radiation, the device being equipped with a central polyhedral body provided with LEDs generating the radiation by emitting waves with lengths from the range 200-500 nm, to cause curing of the resin compound. The LEDs are shielded with an element made of a transparent plastic or quartz glass with a body made of monolithic cylindrical solids having along the whole of length of their outside surfaces with radii identical flat facets-chords symmetrically distributed on the surfaces, to which detachably attached are plastic plates equipped with LEDs emitting electromagnetic radiation with definite range of wavelengths.
1. A device for curing pipeline inner resin linings with the use of resin compound cured by electromagnetic radiation, the device comprising:
a monolithic cylindrical body having a front end, a back end, an outer end, an inner end, a length, a perimeter, an axis, two axially extreme cylindrical ends and an axially middle cylindrical portion, the two extreme cylindrical portions having a diameter larger than a diameter of the middle cylindrical portion, the middle cylindrical portion having a polyhedral shape;
a front cover secured to the front end of the cylindrical portion;
a back cover secured to the back end of the cylindrical portion;
a plurality of flat facets distributed symmetrically through the entire length and the perimeter of the cylindrical portion;
a plastic plate connected to the plurality of flat facets;
a plurality of light-emitting diodes (LEDs) located on an outer side of each one of the plurality of flat facets, the LEDs are distributed through a length of each one of the plurality of facets, the LEDs generate radiation to cause curing of said resin compound, said radiation having a wavelength of 200-500 nm, wherein said LEDs are shielded with an element made of transparent glass or quartz glass;
slit-shaped grooves located between each two adjacent flat facets, each one of the slit-shaped grooves extend radially towards the axis of the cylindrical portion, each one of the slit-shaped grooves terminated with a circular groove near the axis of the cylindrical body;
wherein the slit-shaped grooves on each one of the flat facets from figure profiles having a shape that decreases in width from the outer end to the axis of the cylindrical portion, each one of the figure profiles includes oblique grooves, the oblique grooves decrease in size from the outer end to the inner end of each one of the plurality of flat facets, the oblique grooves are separate from each other by a rib;
wherein the ribs and the oblique grooves carry away the heat generated by the LEDs;
wherein the cylindrical portion includes a front shield connected to the front cover of the cylindrical body and a back shield connected to the back cover of the cylindrical portion, the front shield element having a hole extending axially straight-through from an inlet side to an outlet side along the axis of the cylindrical portion;
wherein an inlet of the axial straight-through hole is provided with compressed air for cooling the LEDs and the front shield element is equipped with a fan cooling the LEDs via a radiator, and
a front bracket and a back bracket are respectively secured to the front end and to the back end of the cylindrical portion;
wherein the front end of the device is equipped with a LED temperature monitoring sensor, a monitoring camera, a hose for supplying compressed air for cooling the LEDs, electrical leads supplying electrical power to LEDs, temperature sensors, vehicle assemblies, and a hook for a rope dragging the device along the pipeline.
2. The device according to claim 1 , wherein the monitoring cameras are shielded with glass plates, and over the glass plates are mounted LEDs for illuminating the cameras, and over the LEDs are located outlet holes ( 35 ) for air cooling the LEDs.
3. The device according to claim 1 , wherein upper inner ends of each one of the brackets are provided with annular recesses in which a shield for the LEDs is permanently mounted.
4. The device according to claim 1 , wherein the back end of the body is detachably connected to a rear lid, the rear lid includes a sleeve-shaped portion having a fan ( 101 ) with blades ( 100 ).
5. The device according to claim 1 , wherein the plastic plates are detachably connected to the flat facets.
6. A device for curing pipeline inner resin linings with the use of resin compound cured by electromagnetic radiation, the device comprising:
a monolithic cylindrical body having a front end, a back end, an outer end, an inner end, a length, a perimeter, an axis, two axially extreme cylindrical ends and an axially middle cylindrical portion, the two extreme cylindrical portions having a diameter larger than a diameter of the middle cylindrical portion, the middle cylindrical portion having a polyhedral shape;
a front cover secured to the front end of the cylindrical portion;
a back cover secured to the back end of the cylindrical portion;
a plurality of flat facets distributed symmetrically through the entire length and the perimeter of the cylindrical portion;
a plastic plate connected to the plurality of flat facets;
a plurality of light-emitting diodes (LEDs) located on an outer side of each one of the plurality of flat facets, the LEDs are distributed through a length of each one of the plurality of facets, the LEDs generate radiation to cause curing of said resin compound, said radiation having a wavelength of 200-500 nm, wherein said LEDs are shielded with an element made of transparent glass or quartz glass;
slit-shaped grooves located between each two adjacent flat facets, each one of the slit-shaped grooves extend radially towards the axis of the cylindrical portion, each one of the slit-shaped grooves terminated with a circular groove near the axis of the cylindrical body;
wherein the slit-shaped grooves on each one of the flat facets from figure profiles having a shape that decreases in width from the outer end to the axis of the cylindrical portion, each one of the figure profiles includes oblique grooves, the oblique grooves decrease in size from the outer end to the inner end of each one of the plurality of flat facets, the oblique grooves are separate from each other by a rib;
wherein the ribs and the oblique grooves carry away the heat generated by the LEDs;
wherein the cylindrical portion includes a front shield connected to the front cover of the cylindrical portion and a back shield connected to the back cover of the body, the front shield element having a hole extending axially straight-through from an inlet side to an outlet side along the axis of the cylindrical portion;
wherein an inlet of the axial straight-through hole is provided with compressed air for cooling the LEDs and the front shield element is equipped with a fan cooling the LEDs via a radiator, and
a front bracket and a back bracket are respectively secured to the front end and to the back end of the cylindrical portion;
wherein the front end of the device is equipped with a LED temperature monitoring sensor, a monitoring camera, a hose for supplying compressed air for cooling the LEDs, electrical leads supplying electrical power to LEDs, temperature sensors, vehicle assemblies, and a hook for a rope dragging the device along the pipeline;
wherein the LEDs are connected functionally with each other to activate and deactivate them alternately, depending on the required quantity of electromagnetic radiation to be delivered onto the cured surface.