Natural gas liquid fractionation plant waste heat conversion to simultaneous power and potable water using organic Rankine cycle and modified multi-effect-distillation systems
Certain aspects of natural gas liquid fractionation plant waste heat conversion to simultaneous power and potable water using organic Rankine cycle and modified multi-effect distillation systems can be implemented as a system that includes two heating fluid circuits thermally coupled to two sets of heat sources of a NGL fractionation plant. The system includes a power generation system that comprises an organic Rankine cycle (ORC), which includes (i) a working fluid that is thermally coupled to the first heating fluid circuit to heat the working fluid, and (ii) a first expander configured to generate electrical power from the heated working fluid. The system includes a MED system thermally coupled to the second heating fluid circuit and configured to produce potable water using at least a portion of heat from the second heating fluid circuit. A control system actuates control valves to selectively thermally couple the heating fluid circuit to a portion of the heat sources of the NGL fractionation plant.
1. A system, comprising:
a first heating fluid circuit thermally coupled to a first plurality of heat sources of a natural gas liquid (NGL) fractionation plant, the first plurality of heat sources comprising:
a first portion of sub-units of the NGL fractionation plant that comprises an ethane system;
a second plurality of sub-units of the NGL fractionation plant that comprises a propane system;
a third portion of sub-units of the NGL fractionation plant that comprises a butane system;
a fourth portion of sub-units of the NGL fractionation plant that comprises a pentane system;
a fifth portion of sub-units of the NGL fractionation plant that comprises a natural gasoline system; and
a sixth portion of sub-units of the NGL fractionation plant that comprises a solvent regeneration system;
a second heating fluid circuit thermally coupled to at least one second heat source of the NGL fractionation plant;
a power generation system that comprises an organic Rankine cycle (ORC), the ORC comprising (i) a working fluid that is thermally coupled to the first heating fluid circuit in an evaporator of the ORC to heat the working fluid, and (ii) a first expander configured to generate electrical power from the heated working fluid;
a multi-effect-distillation (MED) system that comprises one or more trains thermally coupled to the second heating fluid circuit and configured to produce potable water using at least a portion of heat from the second heating fluid circuit; and
a flow control system that comprises a first set of control valves to selectively thermally couple a heating fluid of the first heating fluid circuit to at least a portion of the first plurality of heat sources of the NGL fractionation plant, the flow control system further comprising a second set of control valves to selectively thermally couple a heating fluid of the second heating fluid circuit to the at least one second heat source of the NGL fractionation plant.
2. The system of claim 1 , wherein the MED system comprises a plurality of trains thermally coupled to the second heating fluid circuit.
3. The system of claim 2 , wherein the plurality of trains comprise three trains, a first train comprising six effects, a second train comprising four effects, and a third train comprising two effects.
4. The system of claim 1 , further comprising a heating fluid tank that is fluidly coupled to the evaporator of the ORC.
5. The system of claim 1 , wherein the system further comprises one or more conduits containing the working fluid and the working fluid comprises isobutane.
6. The system of claim 1 , wherein the first and second heating fluid circuits further comprise one or more pipes containing water or oil.
7. The system of claim 1 , further comprising:
a condenser fluidly coupled to the expander and to a condenser fluid source to cool the working fluid; and
a pump to circulate the working fluid through the ORC.
8. The system of claim 1 , wherein the first portion of sub-units of the NGL fractionation plant comprises at least two ethane system heat sources, comprising:
a first ethane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a deethanizer refrigeration compressor; and
a second ethane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of an ethane dryer.
9. The system of claim 1 , wherein the second portion of sub-units of the NGL fractionation plant comprises at least five propane system heat sources, comprising:
a first propane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a propane dehydrator;
a second propane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a depropanizer overhead stream;
a third propane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a propane vapor recovery compressor stream;
a fourth propane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a propane refrigeration compressor stream; and
a fifth propane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a propane main compressor stream.
10. The system of claim 1 , wherein the third portion of sub-units of the NGL fractionation plant comprises at least four butane system heat sources, comprising:
a first butane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a butane dehydrator;
a second butane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a debutanizer overhead stream;
a third butane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a debutanizer bottoms; and
a fourth butane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a butane refrigeration compressor stream.
11. The system of claim 1 , wherein the fourth portion of sub-units of the NGL fractionation plant comprises at least one pentane system heat source, comprising:
a first pentane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a depentanizer overhead stream.
12. The system of claim 1 , wherein the fifth portion of sub-units of the NGL fractionation plant comprises at least three natural gasoline system heat sources, comprising:
a first natural gasoline system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a natural gasoline decolorizing section pre-flash drum overhead stream; and
a second natural gasoline system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a natural gasoline decolorizer overhead stream; and
a third natural gasoline system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a Reid vapor pressure control column overhead stream.
13. The system of claim 1 , wherein the sixth portion of sub-units of the NGL fractionation plant comprises at least two solvent regeneration system heat sources, comprising:
a first solvent regeneration system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of an ADIP regeneration section overhead stream; and
a second solvent regeneration system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of an ADIP regeneration section bottoms.
14. The system of claim 1 , wherein the at least one second heat source comprises at least one propane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a depropanizer overhead stream.
15. A method of recovering heat energy generated by a natural gas liquid (NGL) fractionation plant, the method comprising:
circulating a first heating fluid through a first heating fluid circuit thermally coupled to a first plurality of heat sources of a natural gas liquid (NGL) fractionation plant, the first plurality of heat sources comprising:
a first portion of sub-units of the NGL fractionation plant that comprises an ethane system;
a second plurality of sub-units of the NGL fractionation plant that comprises a propane system;
a third portion of sub-units of the NGL fractionation plant that comprises a butane system;
a fourth portion of sub-units of the NGL fractionation plant that comprises a pentane system;
a fifth portion of sub-units of the NGL fractionation plant that comprises a natural gasoline system; and
a sixth portion of sub-units of the NGL fractionation plant that comprises a solvent regeneration system;
circulating a second heating fluid through a second heating fluid circuit thermally coupled to at least one second heat source of the NGL fractionation plant;
generating electrical power through a power generation system that comprises an organic Rankine cycle (ORC), the ORC comprising (i) a working fluid that is thermally coupled to the first heating fluid circuit in an evaporator of the ORC to heat the working fluid, and (ii) a expander configured to generate the electrical power from the heated working fluid;
producing potable water with a multi-effect-distillation (MED) system that comprises one or more trains thermally coupled to the second heating fluid circuit from heat transferred to the MED system from the second heating fluid circuit;
actuating, with a flow control system, a first set of control valves to selectively thermally couple a heating fluid of the first heating fluid circuit to at least a portion of the first plurality of heat sources of the NGL fractionation plant; and
actuating, with the flow control system, a second set of control valves to selectively thermally couple a heating fluid of the second heating fluid circuit to the at least one second heat source of the NGL fractionation plant.
16. The method of claim 15 , wherein the MED system comprises a plurality of trains thermally coupled to the second heating fluid circuit.
17. The method of claim 16 , wherein the plurality of trains comprise three trains, a first train comprising six effects, a second train comprising four effects, and a third train comprising two effects.
18. The method of claim 15 , further comprising a heating fluid tank that is fluidly coupled to the evaporator of the ORC.
19. The method of claim 15 , wherein the system further comprises one or more conduits containing the working fluid and the working fluid comprises isobutane.
20. The method of claim 15 , wherein the first and second heating fluid circuits further comprise one or more pipes containing water or oil.
21. The method of claim 15 , further comprising:
a condenser fluidly coupled to the expander and to a condenser fluid source to cool the working fluid; and
a pump to circulate the working fluid through the ORC.
22. The method of claim 15 , wherein the first portion of sub-units of the NGL fractionation plant comprises at least two ethane system heat sources, comprising:
a first ethane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a deethanizer refrigeration compressor; and
a second ethane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of an ethane dryer.
23. The method of claim 15 , wherein the second portion of sub-units of the NGL fractionation plant comprises at least five propane system heat sources, comprising:
a first propane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a propane dehydrator;
a second propane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a depropanizer overhead stream;
a third propane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a propane vapor recovery compressor stream;
a fourth propane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a propane refrigeration compressor stream; and
a fifth propane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a propane main compressor stream.
24. The method of claim 15 , wherein the third portion of sub-units of the NGL fractionation plant comprises at least four butane system heat sources, comprising:
a first butane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a butane dehydrator;
a second butane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a debutanizer overhead stream;
a third butane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a debutanizer bottoms; and
a fourth butane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a butane refrigeration compressor stream.
25. The method of claim 15 , wherein the fourth portion of sub-units of the NGL fractionation plant comprises at least one pentane system heat source, comprising:
a first pentane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a depentanizer overhead stream.
26. The method of claim 15 , wherein the fifth portion of sub-units of the NGL fractionation plant comprises at least three natural gasoline system heat sources, comprising:
a first natural gasoline system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a natural gasoline decolorizing section pre-flash drum overhead stream; and
a second natural gasoline system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a natural gasoline decolorizer overhead stream; and
a third natural gasoline system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a Reid vapor pressure control column overhead stream.
27. The method of claim 15 , wherein the sixth portion of sub-units of the NGL fractionation plant comprises at least two solvent regeneration system heat sources, comprising:
a first solvent regeneration system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of an ADIP regeneration section overhead stream; and
a second solvent regeneration system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of an ADIP regeneration section bottoms.
28. The method of claim 15 , wherein the at least one second heat source comprises at least one propane system heat source that comprises a heat exchanger that is thermally coupled to an outlet stream of a depropanizer overhead stream.