Automated girth fitter and shim remover
Embodiments of an automatic girth fitter system use a device or devices to automate the alignment of horizontal weld seams in both shop- and field-built tanks or vessels. The automated system device or devices may also be used to remove shims that are used to gap the horizontal weld seams and provide plate alignment prior to fitting or welding those seams.
1. A girth weld fitter comprising:
a plate alignment ram including a roller, the plate alignment ram connected toward a lower end of a vertical post that is configured for travel along a top edge of a row of tank plates;
a roller located opposite the plate alignment ram;
a shim remover ram connected toward the lower end of the vertical post and spaced apart in a horizontal direction from the plate alignment ram; and
a shim extractor located at one end of the shim remover ram, the shim extractor including:
a passageway to receive an end of the shim remover ram; and
a slot in communication with the passageway and sized to receive a shim.
2. A girth weld fitter according to claim 1 , wherein the slot is wider at a leading end than at a trailing end of the slot.
3. A girth welder according to claim 2 , wherein the slot at the leading end is tapered toward the trailing end of the slot.
4. A girth weld fitter according to claim 1 , further comprising:
a basket located opposite the shim remover ram.
5. A girth weld fitter according to claim 1 , further comprising a block containing the roller located opposite the plate alignment ram.
6. A girth weld fitter according to claim 1 , wherein the roller located opposite the plate alignment ram includes a pair of rollers having different diameters than one another.
7. A girth weld fitter according to claim 1 , further comprising a block containing the roller of the plate alignment ram.
8. A girth weld fitter according to claim 1 , wherein the vertical post is part of a frame including at least one powered roller configured for travel along the top edge of the row of tank plates.
9. A girth weld fitter comprising:
a shim remover ram connected toward a lower end of a vertical post that is configured for travel along a top edge of a row of tank plates; and
a shim extractor located at one end of the shim remover ram, the shim extractor including:
a passageway to receive an end of the shim remover ram; and
a slot in communication with the passageway and sized to receive a shim.
10. A girth weld fitter according to claim 9 wherein the slot is wider at a leading end than at a trailing end of the slot.
11. A girth welder according to claim 10 , wherein the slot at the leading end is tapered toward the trailing end of the slot.
12. A girth weld fitter according to claim 9 , further comprising:
a basket located opposite the shim remover ram.
13. A girth weld fitter according to claim 9 , further comprising:
a plate alignment ram including a roller, the plate alignment ram connected toward the lower end of the vertical post and spaced apart in a horizontal direction from the shim remover ram; and
a roller located opposite the plate alignment ram.
14. A girth weld fitter according to claim 13 , further comprising a block containing at least one of said rollers.
15. A girth weld fitter according to claim 13 , wherein the roller located opposite the plate alignment ram includes a pair of rollers having different diameters than one another.
16. A girth weld fitter comprising:
a plate alignment ram including a roller, the plate alignment ram connected toward a lower end of a vertical post that is configured for travel along a top edge of a row of tank plates;
a roller located opposite the plate alignment ram;
a shim remover ram connected toward the lower end of the vertical post and spaced apart in a horizontal direction from the plate alignment ram; and
a shim extractor located at one end of the shim remover ram, the shim extractor including:
a passageway to receive an end of the shim remover ram; and
a slot in communication with the passageway and sized to receive a shim, the slot being wider at a leading end than at a trailing end of the slot.
17. A girth weld fitter comprising:
a shim extractor ram connected toward a lower end of a vertical post that is configured for travel along a top edge of a row of tank plates; and
a shim extractor located at one end of the shim remover ram, the shim extractor including:
a passageway to receive an end of the shim remover ram; and
a slot in communication with the passageway and sized to receive a shim, the slot being wider at a leading end than at a trailing end of the slot.
18. A girth weld fitter comprising:
a plate alignment ram including a roller connected toward a lower end of a vertical post that is configured for travel along a top edge of a row of tank plates;
a roller located opposite the plate alignment ram;
a shim remover ram connected toward the lower end of the vertical post and spaced apart in a horizontal direction from the plate alignment ram; and
a shim extractor located at one end of the shim remover ram including a slot sized to receive a shim, the slot being wider at a leading end than at a trailing end of the slot; and
a basket located opposite the shim remover ram.
19. A girth weld fitter according to claim 18 , wherein the basket is configured to catch removed shims.