IP Library Granted Patent US 10,208,485
Granted Patent B2
US 10,208,485 · App. 15/843,902 · Granted Feb 19, 2019

Building material cladding components and methods

Inventors: Roland Serino (East Greenwich, RI); William Preston (Johnston, RI); Robert Lombardi (W. Greenwich, RI)
Assignee: DRYVIT SYSTEMS, INC.
E04F13/0862E04C2/041E04F13/073E04F13/0889E04F13/185E04C2002/004
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Quick Facts
Patent No.
US 10,208,485
App. No.
15/843,902
Granted
Feb 19, 2019
Kind
B2
Abstract

A starter board for a wall cladding system includes a core member and a laminate. The core member defines a board profile portion including parallel, planar base and outer surfaces defining a uniform thickness, the base surface extending from a first lateral surface to a second lateral surface, and a supporting flange portion extending outward from the planar outer surface, at the second lateral surface, to an outer surface of the flange portion. The laminate includes a reinforcing mesh and a basecoat layer covering the reinforcing mesh, and covers the second lateral surface of the board profile portion, the inner and outer lateral surfaces of the supporting flange portion, the outer surface of the supporting flange portion, and portions of the base and outer surfaces of the board profile portion proximate the supporting flange portion.

Claims (24)

1. A starter board for a wall cladding system, the starter board comprising:

a core member defining a board profile portion including parallel, planar base and outer surfaces defining a uniform thickness, the base surface extending from a first lateral surface to a second lateral surface, and a supporting flange portion including inner and outer lateral surfaces extending outward from the planar outer surface, at the second lateral surface, to an outer surface of the flange portion; and

a laminate comprising a reinforcing mesh and a basecoat layer covering the reinforcing mesh, the laminate covering the second lateral surface of the board profile portion, the inner and outer lateral surfaces of the supporting flange portion, the outer surface of the supporting flange portion, and portions of the base and outer surfaces of the board profile portion proximate the supporting flange portion, such that the first lateral surface of the board profile portion and portions of the base and outer surfaces of the board profile portion proximate the first lateral surface are not covered by the laminate.

2. The starter board of claim 1 , wherein the reinforcing mesh comprises at least one of fiberglass, polyester, polypropylene, aramid, and carbon.

3. The starter board of claim 2 , wherein the core member comprises at least one of expanded polystyrene (“EPS”), extruded polystyrene (“XPS”), polyisocyanurate, polyurethane, and foam glass.

4. The starter board of claim 2 , wherein the basecoat layer comprises a Type N or S mortar modified and an acrylic polymer.

5. The starter board of claim 1 , wherein the core member comprises at least one of expanded polystyrene (“EPS”), extruded polystyrene (“XPS”), polyisocyanurate, polyurethane, and foam glass.

6. The starter board of claim 5 , wherein the basecoat layer comprises a Type N or S mortar modified and an acrylic polymer.

7. The starter board of claim 1 , wherein the basecoat layer comprises a Type N or S mortar modified and an acrylic polymer.

8. A method of installing a wall cladding system, the method comprising:

providing a starter board comprising:

a core member defining a board profile portion including parallel, planar base and outer surfaces defining a uniform thickness, the base surface extending from a first lateral surface to a second lateral surface, and a supporting flange portion including inner and outer lateral surfaces extending outward from the planar outer surface, at the second lateral surface, to an outer surface of the flange portion; and

a laminate comprising a reinforcing mesh and a basecoat layer covering the reinforcing mesh, the laminate covering the second lateral surface of the board profile portion, the inner and outer lateral surfaces of the supporting flange portion, the outer surface of the supporting flange portion, and portions of the base and outer surfaces of the board profile portion proximate the supporting flange portion, such that the first lateral surface of the board profile portion and portions of the base and outer surfaces of the board profile portion proximate the first lateral surface are not covered by the laminate;

securing the base surface of the starter board to a building substrate;

securing one or more insulation boards to the building substrate above the starter board, the one or more insulation boards having an outer surface defining a thickness that substantially matches the uniform thickness of the board profile portion of the starter board;

applying a mesh reinforced basecoat membrane to the outer surfaces of the starter board and the one or more insulation boards, with the basecoat membrane contacting and adhering to a basecoat layer of the starter board; and

adhering a row of simulated bricks to the basecoat membrane with a lateral side of the simulated bricks being supported and aligned by the supporting flange.

9. A wall cladding system comprising:

a starter board comprising:

a core member defining a board profile portion including parallel, planar base and outer surfaces defining a uniform thickness, the base surface extending from a first lateral surface to a second lateral surface, and a supporting flange portion including inner and outer lateral surfaces extending outward from the planar outer surface, at the second lateral surface, to an outer surface of the flange portion; and

a laminate comprising a reinforcing mesh and a basecoat layer covering the reinforcing mesh, the laminate covering the second lateral surface of the board profile portion, the inner and outer lateral surfaces of the supporting flange portion, the outer surface of the supporting flange portion, and portions of the base and outer surfaces of the board profile portion proximate the supporting flange portion, such that the first lateral surface of the board profile portion and portions of the base and outer surfaces of the board profile portion proximate the first lateral surface are not covered by the laminate;

a mesh reinforced basecoat membrane applied to the outer surface of the starter board, with the basecoat membrane contacting and adhering to a basecoat layer of the starter board; and

a row of simulated bricks adhered to the basecoat membrane.

10. The wall cladding system of claim 9 , wherein a lateral side of the simulated bricks is supported and aligned by the supporting flange.

Assignments (3)
ENTITY CONVERSION Recorded Apr 25, 2022
From: TREMCO ACQUISITION, LLC
To: TREMCO CPG INC.
Reel/Frame 059791/0089 →
MERGER Recorded Apr 22, 2022
From: DRYVIT SYSTEMS, INC.
To: TREMCO ACQUISITION, LLC
Reel/Frame 059685/0276 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 19, 2018
From: SERINO, ROLAND; PRESTON, WILLIAM; LOMBARDI, ROBERT
To: DRYVIT SYSTEMS, INC.
Reel/Frame 045585/0280 →
Continuity (2)
Provisional Application 62434691 · Dec 15, 2016
Related Publication 20180171641A1 · Jun 21, 2018
Cited By (1)
US 12,215,496