IP Library Granted Patent US 11,251,420
Granted Patent B2
US 11,251,420 · App. 15/844,079 · Granted Feb 15, 2022

Composite electrode materials for fluoride-ion electrochemical cells

Inventors: Nam Hawn Chou (Dublin, OH); Kaoru Omichi (Columbus, OH); Ryan McKenney (Upper Arlington, OH); Qingmin Xu (Columbus, OH); Christopher Brooks (Dublin, OH); Simon C. Jones (Azusa, CA); Isabelle M. Darolles (Azusa, CA); Hongjin Tan (Pasadena, CA)
Assignees: HONDA MOTOR CO., LTD.; CALIFORNIA INSTITUTE OF TECHNOLOGY
H01M4/366H01M4/134H01M4/1395H01M4/38H01M4/582H01M4/62
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Quick Facts
Patent No.
US 11,251,420
App. No.
15/844,079
Granted
Feb 15, 2022
Kind
B2
Abstract

The present disclosure relates to a method of making core-shell and yolk-shell nanoparticles, and to electrodes comprising the same. The core-shell and yolk-shell nanoparticles and electrodes comprising them are suitable for use in electrochemical cells, such as fluoride shuttle batteries. The shell may protect the metal core from oxidation, including in an electrochemical cell. In some embodiments, an electrochemically active structure includes a dimensionally changeable active material forming a particle that expands or contracts upon reaction with or release of fluoride ions. One or more particles are at least partially surrounded with a fluoride-conducting encapsulant and optionally one or more voids are formed between the active material and the encapsulant using sacrificial layers or selective etching. When the electrochemically active structures are used in secondary batteries, the presence of voids can accommodate dimensional changes of the active material.

Claims (24)

1. An electrochemically active structure comprising:

a core having an exterior surface, wherein the core comprises an active material comprising one or more metal-containing nanoparticles; and

a shell at least partially surrounding the exterior surface of the core,

wherein the shell consists of a metal fluoride, and

wherein the shell forms an exterior surface of the electrochemically active structure.

2. The electrochemically active structure of claim 1 , wherein the metal of the one or more metal-containing nanoparticles comprises an alkaline earth metal.

3. The electrochemically active structure of claim 1 , wherein the metal of the one or more metal-containing nanoparticles comprises a transition metal.

4. The electrochemically active structure of claim 1 , wherein the shell is directly attached to the exterior surface of the core.

5. The electrochemically active structure of claim 1 , wherein the active material comprises multiple particles, and the shell surrounds the multiple particles.

6. The electrochemically active structure of claim 1 ,

wherein the metal of the one or more metal-containing nanoparticles is selected from cobalt, bismuth, copper, lead, calcium, magnesium, lanthanum, and combinations thereof; and

wherein the one or more metal-containing nanoparticles optionally comprise a fluoride of the metal.

7. The electrochemically active structure of claim 1 , further comprising a polymer encapsulant between the shell and the active material.

8. The electrochemically active structure of claim 1 , wherein the one or more metal-containing nanoparticles comprises at least one of iron, cobalt, nickel, copper, and lead.

9. The electrochemically active structure of claim 8 , wherein the one or more metal-containing nanoparticles comprises at least one of cobalt and copper.

10. An electrode comprising the electrochemically active structure of claim 1 , wherein:

the metal of the one or more metal-containing nanoparticles comprises a first metal; and

wherein the metal of the metal fluoride is a second metal.

11. The electrode of claim 10 , wherein the first metal and the second metal are different metals.

12. The electrode of claim 10 , wherein the first metal comprises Cu and the metal fluoride comprises LaF 3 .

13. A battery comprising the electrode of claim 10 .

14. A battery comprising the electrode of claim 12 .

15. A battery, comprising:

an electrode, comprising the electrochemically active structure of claim 1 .

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 17, 2020
From: CHOU, NAM HAWN; OMICHI, KAORU; MCKENNEY, RYAN; XU, QINGMIN; BROOKS, CHRISTOPHER
To: HONDA MOTOR CO., LTD.
Reel/Frame 053239/0444 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 17, 2020
From: JONES, SIMON C.; DAROLLES, ISABELLE M.; TAN, HONGJIN
To: CALIFORNIA INSTITUTE OF TECHNOLOGY
Reel/Frame 053239/0511 →
Continuity (3)
Provisional Application 62434611 · Dec 15, 2016
Provisional Application 62453295 · Feb 1, 2017
Related Publication 20180175382A1 · Jun 21, 2018
Cited By (3)
US 12,218,315 US 12,261,270 US 12,512,462