IP Library Granted Patent US 10,787,532
Granted Patent B2
US 10,787,532 · App. 15/844,980 · Granted Sep 29, 2020

Thermoplastic resin composition and article manufactured using the same

Inventors: Yoen Kyoung Kim (Uiwang-si, KR); Seung Yong Bae (Uiwang-si, KR); Cheon Seok Yang (Uiwang-si, KR); Ju Sung Kim (Uiwang-si, KR)
Assignee: Lotte Advanced Materials Co., Ltd.
C08F220/18A01N25/10C08F212/04C08G69/40C08G69/44C08G81/00C08K3/20C08K3/22C08L25/12C08L25/14C08L33/12C08L77/12C01G9/02C01P2002/72C08K2003/2296
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Quick Facts
Patent No.
US 10,787,532
App. No.
15/844,980
Granted
Sep 29, 2020
Kind
B2
Abstract

A thermoplastic resin composition and a molded article manufactured using the same. The thermoplastic resin composition includes: a base resin including a poly(alkyl (meth)acrylate) resin and an aromatic vinyl copolymer; a polyether-ester-amide block copolymer; and zinc oxide having an average particle diameter of about 0.2 μm to about 3 μm and a BET specific surface area of about 1 m 2 /g to about 20 m 2 /g, wherein the aromatic vinyl copolymer is a copolymer of an alkyl (meth)acrylate, an aromatic vinyl monomer, and a monomer copolymerizable with the aromatic vinyl monomer.

Claims (44)

1. A thermoplastic resin composition comprising:

about 100 parts by weight of a base resin comprising about 40 wt % to 95 wt % of a poly(alkyl (meth)acrylate) resin and about 5 wt % to 60 wt % of an aromatic vinyl copolymer consisting of an alkyl (meth)acrylate, an aromatic vinyl monomer, and a vinyl cyanide monomer;

about 5 parts by weight to 50 parts by weight of a polyether-ester-amide block copolymer; and

0.01 parts by weight to 5 parts by weight of zinc oxide, the zinc oxide having an average particle diameter of about 0.2 μm to about 3 μm and a BET specific surface area of about 1 m 2 /g to about 20 m2/g.

2. The thermoplastic resin composition according to claim 1 , wherein, in the base resin, a weight ratio of the poly(alkyl (meth)acrylate) resin to the aromatic vinyl copolymer ranges from about 1:0.1 to about 1:0.6.

3. The thermoplastic resin composition according to claim 1 , comprising the poly(alkyl (meth)acrylate) resin and the polyether-ester-amide block copolymer in a weight ratio of about 1:0.1 to about 1:1.

4. The thermoplastic resin composition according to claim 1 , wherein the aromatic vinyl copolymer is a copolymer consisting of about 65 wt % to about 80 wt % of the alkyl (meth)acrylate, about 10 wt % to about 30 wt % of the aromatic vinyl monomer, and about 2 wt % to about 10 wt % of the vinyl cyanide monomer.

5. The thermoplastic resin composition according to claim 1 , wherein the polyether-ester-amide block copolymer comprises about 10 wt % to about 95 wt % of a polyether-ester block.

6. The thermoplastic resin composition according to claim 1 , wherein the zinc oxide has a peak position degree (2θ) in the range of 35° to 37° and a crystallite size of about 500 Å to about 2,000 Å in analysis of X-ray diffraction (XRD), as calculated by Equation 1:

Crystallite

size

(

D

)

=

K

λ

β

cos

θ

[

Equation

1

]

where K is a shape factor, λ is an X-ray wavelength, β is an FWHM value (degree) of an X-ray diffraction peak, and θ is a peak position degree.

7. The thermoplastic resin composition according to claim 1 , wherein the zinc oxide has a peak intensity ratio (B/A) of about 0.01 to about 15.0, where A indicates intensity of the peak in the wavelength range of 370 nm to 390 nm and B indicates intensity of the peak in the wavelength range of 450 nm to 600 nm in photoluminescence measurement.

8. The thermoplastic resin composition according to claim 7 , wherein the zinc oxide has a peak intensity ratio (B/A) of about 0.01 to about 1.0, where A indicates intensity of the peak in the wavelength range of 370 nm to 390 nm and B indicates intensity of the peak in the wavelength range of 450 nm to 600 nm in photoluminescence measurement.

9. The thermoplastic resin composition according to claim 1 , wherein the thermoplastic resin composition has an impact resistance of about 900 mm or higher, the impact resistance indicating a height from which dropping al kg metal tip results in cracking of a 3.2 mm thick specimen in a Dupont drop impact test.

10. The thermoplastic resin composition according to claim 1 , wherein the thermoplastic resin composition has an antibacterial activity of about 2.0 to about 7.5 (against Staphylococcus ) and about 2.0 to about 7.5 (against Escherichia coli ), as measured on a 5 cm×5 cm specimen in accordance with JIS Z 2801 after the specimen is subjected to inoculation with each of Staphylococcus aureus and Escherichia coli , followed by culturing under conditions of 35° C. and 90% RH for 24 hours.

11. The thermoplastic resin composition according to claim 1 , wherein the thermoplastic resin composition has a surface resistance of about 10 5 Ω·cm to about 10 10 Ω·cm, as measured in accordance with ASTM D257.

12. A molded article formed of the thermoplastic resin composition according to claim 1 .

13. The thermoplastic resin composition according to claim 1 , wherein the poly(alkyl (meth)acrylate) resin consists of one or more C 1 to C 14 alkyl group-containing (meth)acrylate monomers.

Assignments (2)
MERGER Recorded Apr 8, 2021
From: LOTTE ADVANCED MATERIALS CO., LTD.
To: LOTTE CHEMICAL CORPORATION
Reel/Frame 055863/0750 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 18, 2017
From: KIM, YOEN KYOUNG; BAE, SEUNG YONG; YANG, CHEON SEOK; KIM, JU SUNG
To: LOTTE ADVANCED MATERIALS CO., LTD.
Reel/Frame 044420/0621 →
Priority Claims (1)
KR 10-2016-0176575 · Dec 22, 2016 · national
Continuity (1)
Related Publication 20180179314A1 · Jun 28, 2018