Display unit with built-in shelving supports
Disclosed herein are various embodiments of a display unit with built-in, hollow vertical supports that are formed out of a single sheet of material. As one example, a display unit having a plurality of built-in, hollow vertical supports for supporting one or more shelves is provided. The display unit includes: a first single sheet of material folded into: (i) a plurality of vertical panels; and (ii) a first set of built-in, hollow vertical supports of the plurality of built-in, hollow vertical supports, wherein each built-in, hollow vertical support contacts one or more of the plurality of vertical panels; and a first shelf of the one or more shelves disposed within the frame and supported by each built-in, hollow vertical support of the first set of built-in, hollow vertical supports.
1. A display unit having a plurality of built-in, hollow vertical supports for supporting one or more shelves, the display unit comprising:
a frame comprising a first single sheet of material the first single sheet of material including:
(i) a first portion of the first single sheet of material that has a plurality of vertical panels; and
(ii) a remainder of the first single sheet of material that is folded into at least a first set of built-in, hollow vertical supports of the plurality of built-in, hollow vertical supports, wherein each built-in, hollow vertical support contacts one or more of the plurality of vertical panels; and
a first shelf of the one or more shelves disposed within the frame and rests upon a top edge of each built-in, hollow vertical support of the first set of built-in, hollow vertical supports.
2. The display unit of claim 1 , further comprising:
a base comprising a second single sheet of material, separate and distinct from the first single sheet of material, with an open top, wherein:
the frame is disposed at least partially in the base, and a second shelf of the one or more shelves is disposed in the base.
3. The display unit of claim 2 , further comprising:
at least a second set of built-in, hollow vertical supports of the plurality of built-in, hollow vertical supports, disposed above the first set of built-in, hollow vertical supports; and at least a third shelf disposed within the frame, disposed on and rests upon top edges of the second set of built-in, hollow vertical supports.
4. The display unit of claim 1 , wherein a first side edge of a respective built-in, hollow vertical support of the plurality of built-in, hollow vertical supports is adhesively connected to a second side edge of the respective built-in, hollow vertical support.
5. The display unit of claim 1 , wherein the first single sheet of material comprises a cardboard material having a thickness of less than 14 of an inch.
6. The display unit of claim 5 , wherein each of the one or more shelves comprises a cardboard material having a honeycomb-shaped cross-section distinct in shape to that of the single sheet of material.
7. The display unit of claim 5 , wherein each of the one or more shelves comprises a cardboard material having a honeycomb-shaped cross-section similar in shape to that of the single sheet of material.
8. The display unit of claim 1 , wherein the first set of built-in, hollow vertical supports is configured to support at least 100 pounds of weight placed on the first shelf.
9. The display unit of claim 6 , wherein the honeycomb-shaped cross-section is concealed by portions of each of the plurality of vertical panels.
10. The display unit of claim 1 , wherein each of the plurality of built-in, hollow vertical supports is formed from a respective predefined section of a respective vertical panel of the plurality of vertical panels.
11. The display unit of claim 10 , wherein a window, through which displayed items placed on a respective shelf of the one or more shelves are viewed, is defined between the first set of built in, hollow vertical supports.
12. The display unit of claim 11 , wherein:
each of the one or more shelves comprises a cardboard material having a honeycombshaped cross-section; and
at least a portion of the first single sheet of material bordering the window is configured to conceal the honeycomb-shaped cross-sections of the first shelf.
13. The display unit of claim 10 , wherein each of the respective predefined sections of the respective vertical panels of the plurality of panels of the first single sheet of material comprises a section of the first single sheet of material including perforated markings identifying where the first single sheet of material is split, sectioned, and folded to form the respective built-in, hollow vertical supports.
14. A method of manufacturing a display unit having a plurality of built-in, hollow vertical supports for supporting one or more shelves, the method comprising the steps of:
forming a frame, by sectioning a first single sheet of material at predetermined positions into a plurality of adjoining vertical panels;
identifying predefined sections of each of the plurality of adjoining vertical panels by perforating markings on each of the vertical panels indicating where the each of the vertical panels is to be split, sectioned, and folded;
splitting, sectioning and folding at least a first portion of each of the plurality of adjoining vertical panels of the frame into a first set of built-in, hollow vertical supports, wherein each built-in, hollow vertical support of the first set of built-in, hollow supports contacts one or more corresponding vertical panels from the plurality of vertical panels; and
positioning a first shelf of the one or more shelves within the frame, the first shelf disposed on and rests upon a top edge of supported by each built-in, hollow vertical support of the first set of built-in, hollow vertical supports.
15. The method of claim 14 , further comprising the steps of: forming a base by:
providing a second single sheet of material, separate and distinct from the first single sheet of material;
forming a plurality of tabs and slits on the second sheet of material;
sectioning the second sheet of material at predetermined positions corresponding to the plurality of vertical panels; and
folding the second sheet of material at the predetermined positions corresponding to the sectioning, and inserting the tabs into the slits;
positioning the frame at least partially within the base; and
positioning a second shelf within the base at a bottom portion of the frame.
16. The method of claim 15 , further comprising the steps of:
splitting, sectioning and folding at least a second portion of each of the plurality of adjoining vertical panels of the frame into a second set of built-in, hollow vertical supports positioned above the first set of built-in, hollow vertical supports, wherein each built-in, hollow vertical support of the second set of built-in, hollow supports contacts one or more of the corresponding vertical panels from the plurality of vertical panels; and
positioning a third shelf of the one or more shelves within the frame, the third shelf disposed on and rests upon a top edge of supported by each built-in, hollow vertical support of the second set of built-in, hollow vertical supports.
17. The method of claim 14 , wherein the first single sheet of material comprises a cardboard material having a thickness of less than ! 4 of an inch.
18. The method of claim 14 , wherein each of the one or more shelves comprises a cardboard material having a honeycomb-shaped cross-section different in shape to that of the single sheet of material.
19. The method of claim 14 , wherein each of the one or more shelves comprises a cardboard material having a honeycomb-shaped cross-section similar in shape to that of the single sheet of material.
20. The method of claim 15 , wherein the first set of built-in, hollow vertical supports is configured to support at least 100 pounds of weight placed on the first shelf.
21. The method of claim 14 , wherein a window, through which displayed items placed on the first shelf are viewed, is defined between the first set of built in, hollow vertical supports.