IP Library Granted Patent US 10,781,668
Granted Patent B2
US 10,781,668 · App. 15/857,492 · Granted Sep 22, 2020

Downhole power generation

Inventor: Patrick McMullen (Villa Park, CA)
Assignee: Upwing Energy, LLC
E21B41/0085E21B43/128H02M3/1582H02M7/06H02P27/04H02P27/06E21B33/12E21B41/00
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Quick Facts
Patent No.
US 10,781,668
App. No.
15/857,492
Granted
Sep 22, 2020
Kind
B2
Abstract

Providing power to a downhole-type tool includes positioning a downhole-type electric motor in a wellbore, electrically connecting a variable speed drive to the electric motor with three-phase conductors extending between the variable speed drive and the electric motor, where the variable speed drive controls and supplies power to the electric motor through the three-phase conductors, diverting at least a portion of a power supply from the three-phase conductors to a rectifier, and supplying, from the rectifier, the diverted portion of the power supply to at least one downhole-type tool proximate to the electric motor, the at least one downhole-type tool operable using the diverted portion of the power supply.

Claims (48)

1. A method for providing power to a downhole-type tool, comprising:

positioning a downhole-type electric motor in a wellbore;

electrically connecting a variable speed drive to the electric motor with three-phase conductors extending between the variable speed drive and the electric motor, the variable speed drive configured to control and supply power to the electric motor through the three-phase conductors;

diverting at least a portion of a power supply from the three-phase conductors to a rectifier, where the rectifier comprises a voltage regulator; and

supplying, from the rectifier, the diverted portion of the power supply to at least one downhole-type tool proximate to the electric motor, the at least one downhole-type tool operable using the diverted portion of the power supply, and where supplying the diverted portion of the power supply to the at least one downhole-type tool comprises smoothing an output voltage of the diverted portion of the power supply with the voltage regulator.

2. The method of claim 1 , where electrically connecting the variable speed drive and the electric motor comprises supplying the power supply from the variable speed drive to the electric motor across the three-phase conductors.

3. The method of claim 1 , where electrically connecting the variable speed drive and the electric motor comprises providing the power supply from the motor to the three-phase conductors, the power supply comprising a back electromotive force of the electric motor.

4. The method of claim 1 , comprising, in response to diverting at least a portion of the power supply from the three-phase conductors to the rectifier, converting the diverted portion of the power supply with the rectifier to a direct current supply; and

where supplying the diverted portion of the power supply to the at least one downhole-type tool proximate the electric motor comprises supplying the direct current supply to the at least one downhole-type tool.

5. The method of claim 1 , where the variable speed drive is positioned at least 100 meters uphole of the electric motor.

6. The method of claim 5 , where the variable speed drive is positioned at a tophole location of the wellbore.

7. The method of claim 1 , where diverting at least a portion of the power supply from the three-phase conductors comprises directing the portion of the power supply through a secondary conductor connected to at least one of the three-phase conductors.

8. The method of claim 7 , where the secondary conductor connects to the at least one of the three-phase conductors at a terminal of the electric motor.

9. The method of claim 1 , where the voltage regulator comprises a buck converter, the buck converter to provide a constant voltage output to the at least one downhole-type tool.

10. The method of claim 1 , where the voltage regulator comprises a buck-boost converter, the buck-boost converter to provide a constant voltage output to the at least one downhole-type tool.

11. The method of claim 1 , where the at least one downhole-type tool comprises at least one of a sensor, a magnetic bearing, a generator, a damper, or a communication device.

12. A system for providing power to a downhole-type tool, comprising:

a downhole-type electric motor configured to be positioned in a wellbore;

a variable speed drive electrically connected to the electric motor by three-phase conductors extending between the variable speed drive and the electric motor, the variable speed drive configured to control and supply power to the electric motor through the three-phase conductors; and

a rectifier electrically connected to at least one conductor of the three-phase conductors and comprising a voltage regulator, the rectifier configured to direct at least a portion of a power supply from the three-phase conductors and supply the at least a portion of the power supply to at least one downhole-type tool proximate to the electric motor, the voltage regulator configured to smooth an output voltage of the portion of the power supply, and the at least one downhole-type tool being operable using the portion of the power supply.

13. The system of claim 12 , where the at least one downhole-type tool comprises at least one of a sensor, a magnetic bearing, a generator, a damper, or a communication device.

14. The system of claim 12 , where the three-phase conductors are configured to provide the power supply from the variable speed drive to the electric motor.

15. The system of claim 12 , where the electric motor is configured to supply a back electromotive force to the three-phase conductors, the portion of the power supply comprising the back electromotive force from the electric motor.

16. The system of claim 12 , where the rectifier is configured to convert the portion of the power supply to a direct current supply and supply the direct current supply to the at least one downhole-type tool.

17. The system of claim 12 , where the variable speed drive is positioned at least 100 meters uphole of the electric motor.

18. The system of claim 17 , where the variable speed drive is positioned at a tophole location of the wellbore.

19. The system of claim 12 , comprising a secondary conductor electrically connecting the at least one conductor of the three-phase conductors to the rectifier.

20. The system of claim 19 , where the secondary conductor connects to the at least one of the three-phase conductors at a terminal of the electric motor.

21. The system of claim 12 , where the voltage regulator comprises a buck converter, the buck converter configured to provide a constant voltage output to the at least one downhole-type tool.

22. The system of claim 12 , where the voltage regulator comprises a buck-boost converter, the buck-boost converter configured to provide a constant voltage output to the at least one downhole-type tool.

23. A method for providing power to a downhole-type tool, comprising:

positioning a downhole-type electric motor in a wellbore;

electrically connecting a variable speed drive to the electric motor with three-phase conductors extending between the variable speed drive and the electric motor, the variable speed drive configured to control and supply power to the electric motor through the three-phase conductors;

diverting at least a portion of a power supply from the three-phase conductors to a rectifier, where the diverting comprises directing the portion of the power supply through a secondary conductor connected to at least one of the three-phase conductors, where the secondary conductor connects to the at least one of the three phase conductors at a terminal of the electric motor; and

supplying, from the rectifier, the diverted portion of the power supply to at least one downhole-type tool proximate to the electric motor, the at least one downhole-type tool operable using the diverted portion of the power supply.

24. The method of claim 23 , where electrically connecting the variable speed drive and the electric motor comprises supplying the power supply from the variable speed drive to the electric motor across the three-phase conductors.

25. The method of claim 23 , where electrically connecting the variable speed drive and the electric motor comprises providing the power supply from the motor to the three-phase conductors, the power supply comprising a back electromotive force of the electric motor.

26. The method of claim 23 , comprising, in response to diverting at least a portion of the power supply from the three-phase conductors to the rectifier, converting the diverted portion of the power supply with the rectifier to a direct current supply; and

where supplying the diverted portion of the power supply to the at least one downhole-type tool proximate the electric motor comprises supplying the direct current supply to the at least one downhole-type tool.

27. The method of claim 23 , where the variable speed drive is positioned at least 100 meters uphole of the electric motor.

28. The method of claim 27 , where the variable speed drive is positioned at a tophole location of the wellbore.

29. The method of claim 23 , where the rectifier comprises a voltage regulator comprising a buck converter, where supplying the diverted portion of the power supply comprises smoothing an output voltage of the diverted portion of the power supply with the voltage regulator, the buck converter to provide a constant voltage output to the at least one downhole-type tool.

30. The method of claim 23 , where the rectifier comprises a voltage regulator comprising a buck-boost converter, where supplying the diverted portion of the power supply comprises smoothing an output voltage of the diverted portion of the power supply with the voltage regulator, the buck-boost converter to provide a constant voltage output to the at least one downhole-type tool.

31. The method of claim 23 , where the at least one downhole-type tool comprises at least one of a sensor, a magnetic bearing, a generator, a damper, or a communication device.

32. A system for providing power to a downhole-type tool, comprising:

a downhole-type electric motor configured to be positioned in a wellbore;

a variable speed drive electrically connected to the electric motor by three-phase conductors extending between the variable speed drive and the electric motor, the variable speed drive configured to control and supply power to the electric motor through the three-phase conductors; and

a rectifier electrically connected to at least one conductor of the three-phase conductors, and a secondary conductor electrically connecting the at least one conductor of the three-phase conductors to the rectifier, where the secondary conductor connects to the at least one of the three-phase conductors at a terminal of the electric motor, the rectifier configured to direct at least a portion of a power supply from the three-phase conductors and supply the at least a portion of the power supply to at least one downhole-type tool proximate to the electric motor, the at least one downhole-type tool being operable using the portion of the power supply.

Assignments (2)
CHANGE OF NAME Recorded Jan 13, 2022
From: UPWING ENERGY, LLC
To: UPWING ENERGY, INC.
Reel/Frame 058743/0187 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 28, 2018
From: MCMULLEN, PATRICK
To: UPWING ENERGY, LLC
Reel/Frame 045069/0331 →
Continuity (2)
Continuation In Part 15392341 · Dec 28, 2016
Related Publication 20180183377A1 · Jun 28, 2018