IP Library › Granted Patent US 10,569,721
Granted Patent B2
US 10,569,721 · App. 15/862,178 · Granted Feb 25, 2020

Autonomous radar roof module

Inventors: Scott L. Frederick (Brighton, MI); Andrew L. Sakowski (Northville, MI); Bill Castleman (Canton, MI)
Assignee: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
B60R11/04B60J7/043B62D25/06B62D35/00G01S13/931G05D1/0231G05D1/0257B60R2011/004B60R2011/0042
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Quick Facts
Patent No.
US 10,569,721
App. No.
15/862,178
Granted
Feb 25, 2020
Kind
B2
Abstract

A roof apparatus for an autonomous hardtop vehicle is described. The apparatus includes a vehicle roof having an opening for a sunroof and a roof cover that encloses sensor devices. The roof apparatus is mounted from the underside of the vehicle roof at the position for mounting a sunroof. The sensors include an array of cameras having a field of view of the full width of the vehicle in at least the front of the vehicle. The height of the roof cover above the vehicle roof is a minimal height to accommodate the height of the cameras.

Claims (35)

1. A roof apparatus for an autonomous hardtop vehicle, the apparatus comprising:

a vehicle roof having an opening;

a roof assembly having a plurality of sensors mounted thereon, the roof assembly being mounted to a lower side of the vehicle roof at an interior of the vehicle;

a roof panel that extends across and forms a top of the vehicle roof; and

a roof cover mounted to the top of the vehicle roof to enclose the plurality of sensors and the opening,

wherein the plurality of sensors include a plurality of cameras having a field of view of a full width of the vehicle in at least a front of the vehicle, and

wherein the roof cover includes an arcuate front lip which closely matches a curvature of the vehicle roof.

2. The apparatus of claim 1 , wherein the opening in the vehicle roof is a sunroof opening.

3. The apparatus of claim 1 , wherein the opening in the vehicle roof is a moonroof opening.

4. The apparatus of claim 1 , wherein a side of the roof cover arranged to face the front of the vehicle is of a transparent material,

wherein a side of the roof cover arranged to face the rear of the vehicle is of a transparent material.

5. The apparatus of claim 1 , wherein the plurality of sensors include a LIDAR.

6. The apparatus of claim 4 , wherein the roof cover is made of the same material as a material of the vehicle roof, and the transparent material is a same material as the vehicle windshield.

7. The apparatus of claim 4 , wherein the transparent material includes one or more of glass, plastic, and a transparent resin.

8. The apparatus of claim 1 , wherein peripheral edges of the roof cover is made of a transparent resin sufficient to allow a signal transmitted from the sensors to pass through substantially unobstructed.

9. A method for mounting a roof apparatus for an autonomous hardtop vehicle in an opening for a sunroof, the method comprising:

attaching one or more sensors to a radar reinforcement plate having a peripheral shape that matches the sunroof opening;

attaching the radar reinforcement plate to a sunroof assembly;

mounting the sunroof assembly to an underside of the roof of the hardtop vehicle; and

mounting an aerodynamic cover to a top of a vehicle roof panel to enclose the sunroof opening and the one or more sensors,

wherein the aerodynamic cover includes an arcuate front lip which closely matches and engages with a curvature of a front of the vehicle roof.

10. The method of claim 9 , wherein the radar reinforcement plate is attached to the sunroof assembly and the sunroof assembly is attached to the underside of the roof of the hardtop vehicle at a position for mounting a sunroof.

11. A roof apparatus for an autonomous hardtop vehicle, the apparatus comprising:

a vehicle roof having an opening;

a roof assembly having a plurality of sensors mounted thereon, the roof assembly being mounted to a lower side of the vehicle roof at an interior of the vehicle;

a roof panel that extends across and forms the top of the vehicle roof; and

a roof cover mounted to the top of the vehicle roof to enclose the plurality of sensors and the opening,

wherein the plurality of sensors include a plurality of cameras having a field of view of a full width of the vehicle in at least a front of the vehicle, and

wherein the roof cover includes a transition at a rear of the roof cover, and

wherein the transition closely matches and engages with a curvature of a rear window of the vehicle.

12. The method of claim 9 , wherein the aerodynamic cover includes a transition at a rear of the aerodynamic cover, and

wherein the transition closely matches a curvature of a rear of the vehicle.

13. The apparatus of claim 1 , wherein the arcuate front lip closely matches and engages with a curvature of a front of the vehicle roof.

14. The apparatus of claim 1 , wherein the roof cover includes a transition at a rear of the roof cover, and

wherein the transition closely matches a curvature of a rear the vehicle.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 4, 2018
From: FREDERICK, SCOTT L.; SAKOWSKI, ANDREW L.; CASTLEMAN, BILL
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 045004/0485 →
Continuity (1)
Related Publication 20190202371A1 · Jul 4, 2019
Cited By (3)
US 12,187,242 US 12,441,408 US 12,589,808