IP Library Granted Patent US 9,998,045
Granted Patent B2
US 9,998,045 · App. 15/863,503 · Granted Jun 12, 2018

Alternator controller

Inventors: Isaac S. Frampton (Strattanville, PA); Adam Larson (Mequon, WI); Richard Van Maaren (Sheboygan Falls, WI)
Assignee: Kohler Co.
H02P9/00H02K7/1815H02P9/009H02P9/04H02P9/14H02P9/302H02P9/48H02P2101/45
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Quick Facts
Patent No.
US 9,998,045
App. No.
15/863,503
Granted
Jun 12, 2018
Kind
B2
Abstract

In one embodiment, a generator includes a rotor configured to rotate in cooperation with a stator to generate electrical power. A sensor, which is supported by the rotor, is configured to generate a trigger signal indicative of a position of the rotor. A communication interface is configured to receive the trigger signal from the sensor of the rotor and receive data indicative of an output of the generator. A controller supported by the rotor or configured to perform a phase analysis of the trigger signal and the output of the generator and calculate a power angle for the generator based on the phase analysis.

Claims (36)

1. A method comprising:

receiving, at a generator controller, inductance data for a change in inductance for an alternator wherein the generator controller rotates with a rotor of the alternator;

analyzing, at the generator controller, a change in the inductance data; and

generating, at the generator controller, a generator command based on the inductance data.

2. The method of claim 1 , wherein generating the generator command comprises:

adjusting a target field setting based on the change in the inductance data; and

changing a driving characteristic of a field winding based on the target field setting.

3. The method of claim 1 , wherein generating the generator command comprises:

adjusting a current in a field winding of the alternator.

4. The method of claim 1 , wherein generating the generator command comprises:

adjusting a speed of an engine driving the rotor.

5. The method of claim 1 , wherein generating the generator command comprises:

shutting down the alternator.

6. The method of claim 1 , wherein the inductance data describes an inductance induced on a coil of the rotor of the alternator by a stator of the alternator and the inductance data is indicative of the output of the alternator through a magnetic coupling between the rotor and the stator.

7. The method of claim 1 , wherein the coil is a pickup coil mounted on the rotor or the coil is a field winding.

8. The method of claim 1 , wherein the analysis includes a query for a lookup table using the inductance data.

9. The method of claim 1 , wherein the inductance data is indicative of a load electrically connected to the alternator.

10. The method of claim 1 , further comprising:

sending, using a communication interface, the generator command to an external controller.

11. The method of claim 10 , wherein sending the generator command comprises:

generating at least one magnetic signal for a concentric arrangement of magnetic coils.

12. An apparatus comprising:

a sensor configured to detect a change in inductance for an alternator; and

a generator controller configured to analyze a change in the inductance data and generate a generator command based on the inductance data, wherein the generator controller rotates with a rotor of the alternator.

13. The apparatus of claim 12 , wherein the generator command includes adjustment of a target field setting based on the change in the inductance data and adjustment of a driving characteristic of a field winding based on the target field setting.

14. The apparatus of claim 12 , wherein the generator command includes adjustment of a current in a field winding of the rotor of the alternator.

15. The apparatus of claim 12 , wherein the generator command includes adjustment of a speed of an engine driving the rotor.

16. The apparatus of claim 12 , wherein the generator command includes a command to shut down the alternator.

17. The apparatus of claim 12 , wherein the inductance data describes an inductance induced on a coil of the rotor of the alternator by a stator of the alternator and the inductance data is indicative of the output of the alternator through a magnetic coupling between the rotor and the stator.

18. The apparatus of claim 12 , wherein the inductance data is indicative of a load electrically connected to the alternator.

19. The apparatus of claim 12 , further comprising:

a communication interface configured to send the generator command with at least one magnetic signal.

20. A method comprising:

generating, at a sensor, inductance data for a change in inductance for an alternator wherein the generator controller rotates with a rotor of the alternator;

analyzing, at the generator controller, the inductance data; and

generating, at the generator controller, a generator command in response to the inductance data, wherein the generator command is configured to adjust a current in a field winding of the alternator.

Assignments (4)
PATENT SECURITY AGREEMENT (ABL) Recorded May 3, 2024
From: CURTIS INSTRUMENTS, INC.; DISCOVERY ENERGY, LLC; HEILA TECHNOLOGIES, INC.
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 067306/0903 →
PATENT SECURITY AGREEMENT (TERM) Recorded May 2, 2024
From: CURTIS INSTRUMENTS, INC.; DISCOVERY ENERGY, LLC; HEILA TECHNOLOGIES, INC.
To: BANK OF AMERICA, N.A, AS COLLATERAL AGENT
Reel/Frame 067290/0853 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 1, 2024
From: KOHLER CO.
To: DISCOVERY ENERGY, LLC
Reel/Frame 067289/0516 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 7, 2018
From: FRAMPTON, ISAAC S.; MAAREN, RICK VAN; LARSON, ADAM
To: KOHLER CO.
Reel/Frame 045132/0749 →
Continuity (5)
Continuation 15179323 · Jun 10, 2016
Continuation 14675001 · Mar 31, 2015
Continuation 14675017 · Mar 31, 2015
Provisional Application 62084890 · Nov 26, 2014
Related Publication 20180131301A1 · May 10, 2018