IP Library Granted Patent US 10,170,642
Granted Patent B2
US 10,170,642 · App. 15/876,927 · Granted Jan 1, 2019

Solar cells with improved lifetime, passivation and/or efficiency

Inventors: David D. Smith (Campbell, CA); Tim Dennis (Canton, TX); Russelle De Jesus Tabajonda (Banlic Cabuyao, PH)
Assignee: SunPower Corporation
H01L31/02008H01L21/3221H01L31/02167H01L31/022441H01L31/0368H01L31/03682H01L31/068H01L31/0745H01L31/0747H01L31/1804H01L31/186H01L31/1864H01L31/1872Y02E10/547Y02P70/521
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Quick Facts
Patent No.
US 10,170,642
App. No.
15/876,927
Granted
Jan 1, 2019
Kind
B2
Abstract

A method of fabricating a solar cell can include forming a dielectric region on a silicon substrate. The method can also include forming an emitter region over the dielectric region and forming a dopant region on a surface of the silicon substrate. In an embodiment, the method can include heating the silicon substrate at a temperature above 900 degrees Celsius to getter impurities to the emitter region and drive dopants from the dopant region to a portion of the silicon substrate.

Claims (11)

1. A solar cell, the solar cell having a front side which faces the sun during normal operation and a back side opposite the front side, the solar cell comprising:

a dielectric region over a silicon substrate, wherein a portion of the silicon substrate has a dopant concentration of approximately less than or equal to 2×10 18 cm −3 , wherein the first emitter region is a N-type doped polysilicon region;

a first emitter region having metal impurities formed over the dielectric region; and

a first metal contact formed over the first emitter region;

a second emitter region having metal impurities formed over the dielectric emitter region, wherein the second emitter region is formed at least partially over the first emitter region, and wherein the first and second emitter regions are formed on a same side of the solar cell; and

a second metal contact formed over the second emitter region, wherein the second emitter region is a P-type doped polysilicon region.

2. The solar cell of claim 1 , wherein the first emitter region and the first metal contact are formed on the back side of the solar cell.

3. The solar cell of claim 1 , wherein the first emitter region and the first metal contact are formed on the front side of the solar cell.

4. The solar cell of claim 1 , wherein the portion of the silicon substrate having a dopant concentration of approximately less than or equal to 2×10 18 cm −3 is on the front side of the solar cell.

5. The solar cell of claim 1 , wherein the first emitter region is a doped polysilicon region.

6. The solar cell of claim 1 , wherein the dielectric region comprises silicon dioxide.

Assignments (4)
SECURITY INTEREST Recorded Jun 27, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067924/0062 →
SECOND LIEN SECURITY INTEREST AGREEMENT Recorded Jun 26, 2024
From: MAXEON SOLAR PTE. LTD
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 071343/0553 →
SECURITY INTEREST Recorded Jun 5, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067637/0598 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2023
From: SUNPOWER CORPORATION
To: MAXEON SOLAR PTE. LTD.
Reel/Frame 062699/0875 →
Continuity (3)
Continuation 15213273 · Jul 18, 2016
Continuation 14579935 · Dec 22, 2014
Related Publication 20180219108A1 · Aug 2, 2018