IP Library › Granted Patent US 10,523,130
Granted Patent B2
US 10,523,130 · App. 15/876,984 · Granted Dec 31, 2019

Alternate grounding of inverter midpoint for three level switching control

Inventors: Randall Bax (Rockton, IL); Huazhen Chai (Caledonia, IL); Frank Z. Feng (Loves Park, IL); Ryan W. Schmid (Rockford, IL)
Assignee: HAMILTON SUNDSTRAND CORPORATION
H02M7/48H02M1/12H02M7/483H02M2001/0012H02M2001/123H02M2007/53876H02P6/187
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Quick Facts
Patent No.
US 10,523,130
App. No.
15/876,984
Granted
Dec 31, 2019
Kind
B2
Abstract

A method of and system for controlling a DC midpoint of a multi-level inverter. The method includes receiving an input power signal from an AC power source at a multi-level motor control system that includes a DC bus and a multi-level inverter configured to supply a load, the DC bus having a DC midpoint, connecting a DC midpoint of a DC bus to a neutral point of the AC power source, while isolating a neutral point of a load supplied by the multi-level inverter from the DC midpoint, monitoring a voltage on the DC midpoint of the DC bus. In addition, the method may include controlling a voltage of the neutral point of the AC load based on imbalances in the load supplied by the multi-level inverter.

Claims (28)

1. A method of controlling a direct current (DC) midpoint of a multi-level inverter having four phase legs, the method comprising:

receiving an input power signal from an alternating current (AC) power source at a multi-level motor control system that includes a DC bus and the multi-level inverter configured to supply a load, the DC bus having the DC midpoint;

operably connecting the DC midpoint of the DC bus to a neutral point of the AC power source allowing some unbalanced currents at the DC midpoint to be circulated back to the AC power source, while isolating, through a fourth phase leg, a neutral point of the load supplied by the multi-level inverter from the DC midpoint;

monitoring a voltage on the DC midpoint of the DC bus; and

controlling, through the fourth phase leg, a voltage of the neutral point of the AC load based on imbalances in the load supplied by the multi-level inverter,

wherein the isolating of the neutral point from the DC midpoint through the fourth phase avoids circulating of common mode current from the load and minimizes the imbalances in the load.

2. The method of claim 1 , further comprising:

receiving the input power signal by at least one of a rectifier and a converter and supplying power to the DC bus; and

outputting an output power signal processed by the multi-level inverter, wherein the output power signal is a motor command signal.

3. The method of claim 2 , wherein the converter is at least one of an active converter and a multi-level converter.

4. The method of claim 3 , wherein the multi-level inverter is a three level inverter.

5. The method of claim 1 , further comprising filtering at least one of the input power signal from the AC power source and an output power signal processed by the multi-level inverter.

6. The method of claim 1 , further including controlling the DC midpoint of the DC bus based on at least one of the imbalance in the load supplied by the multi-level inverter, the DC midpoint voltage, a voltage on the DC bus, and a current supplied to the load.

7. The method of claim 6 , wherein controlling is based on commands provided to the fourth phase leg.

8. The method of claim 1 , further comprising controlling the neutral point of the load relative to the DC midpoint based on at least one of the imbalance in the load supplied by the multi-level inverter, the DC midpoint voltage, a voltage on the DC bus, and a current supplied to the load.

9. The method of claim 8 , wherein controlling is based on commands provided to the fourth phase leg.

10. A multi-level motor control system operably connected to an alternating current (AC) power source and configured to power a load, the multi-level motor control system comprising:

a direct current (DC) bus supplied by the AC power source, the DC bus having a DC midpoint operably connected to a multi-level inverter having four phase legs configured to supply the load,

wherein the DC midpoint of the DC bus is operably connected to a neutral point of the AC power source allowing some unbalanced currents at the DC midpoint to be circulated back to the AC power source, while isolating, through a fourth phase leg, a neutral point of the load supplied by the multi-level inverter from the DC midpoint, and a voltage on the DC midpoint of the DC bus is monitored; and

a controller configured to provide control signals to the fourth phase leg of the multi-level inverter to control a voltage of the neutral point of the AC load based on imbalances in the load supplied by the multi-level inverter,

wherein the isolating of the neutral point from the DC midpoint through the fourth phase avoids circulating of common mode current from the load and minimizes the imbalances in the load.

11. The multi-level motor control system of claim 10 , further including at least one of a rectifier and a converter operably connected to the AC power source configured to supply power to the DC bus.

12. The multi-level motor control system of claim 10 , wherein the multi-level inverter is a three level inverter.

13. The multi-level motor control system of claim 10 , further comprising at least one of a first filtering element connected between the AC power source and the DC bus and a second filtering element operably connected between AC output of the multi-level inverter and the load supplied by the multi-level inverter.

14. The multi-level motor control system of claim 10 , further including the controller configured to control the DC midpoint of the DC bus based on at least one of the imbalance in the load supplied by the multi-level inverter, the DC midpoint voltage, a voltage on the DC bus, and a current supplied to the load.

15. The multi-level motor control system of claim 14 , wherein the control is based on commands provided to the fourth phase leg.

16. The multi-level motor control system of claim 10 , further comprising the controller configured to control the neutral point of the load relative to the DC midpoint based on at least one of the imbalance in the load supplied by the multi-level inverter, the DC midpoint voltage, the voltage on the DC bus, and a current supplied to the load.

17. The multi-level motor control system of claim 16 , wherein the controlling is based on commands provided to the fourth phase leg.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 15, 2018
From: BAX, RANDALL; CHAI, HUAZHEN; FENG, FRANK Z.; SCHMID, RYAN W.
To: HAMILTON SUNDSTRAND CORPORATION
Reel/Frame 045343/0558 →
Continuity (1)
Related Publication 20190229643A1 · Jul 25, 2019
Cited By (8)
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