IP Library Granted Patent US 10,461,099
Granted Patent B2
US 10,461,099 · App. 15/879,506 · Granted Oct 29, 2019

Metal oxide film and method for forming metal oxide film

Inventors: Masahiro Takahashi (Kanagawa, JP); Takuya Hirohashi (Kanagawa, JP); Masashi Tsubuku (Kanagawa, JP); Noritaka Ishihara (Kanagawa, JP); Masashi Oota (Kanagawa, JP)
Assignee: Semiconductor Energy Laboratory Co., Ltd.
H01L27/1225C23C14/086G01N23/207G02F1/1368H01L22/12H01L29/04H01L29/24H01L29/66969H01L29/7869H01L29/78693H01L21/0237H01L21/02422H01L21/02554H01L21/02565H01L21/02631H01L2924/0002
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Quick Facts
Patent No.
US 10,461,099
App. No.
15/879,506
Granted
Oct 29, 2019
Kind
B2
Abstract

A metal oxide film including a crystal part and having highly stable physical properties is provided. The size of the crystal part is less than or equal to 10 nm, which allows the observation of circumferentially arranged spots in a nanobeam electron diffraction pattern of the cross section of the metal oxide film when the measurement area is greater than or equal to 5 nmφ and less than or equal to 10 nmφ.

Claims (56)

1. A method for manufacturing a metal oxide film comprising:

forming the metal oxide film by a sputtering method using a sputtering target comprising a polycrystalline oxide in an atmosphere where oxygen partial pressure is greater than or equal to 33%,

wherein the sputtering target comprises indium, gallium and zinc,

wherein the metal oxide film comprises a plurality of crystal parts when the metal oxide film is formed,

wherein a size of one of the plurality of crystal parts is less than or equal to 10 nm, and

wherein a crystal peak is not observable in an XRD spectrum with respect to the metal oxide film.

2. The method for manufacturing a metal oxide film according to claim 1 ,

wherein the size of the one of the plurality of crystal parts is less than or equal to 5 nm.

3. The method for manufacturing a metal oxide film according to claim 1 ,

wherein the XRD spectrum is measured by an out-of-plane method.

4. The method for manufacturing a metal oxide film according to claim 1 ,

wherein the metal oxide film is formed without heating a substrate on which the metal oxide film is formed.

5. The method for manufacturing a metal oxide film according to claim 1 , further comprising,

performing a first heat treatment in an atmosphere comprising nitrogen, and

performing a second heat treatment in an atmosphere comprising nitrogen and oxygen.

6. A method for manufacturing a metal oxide film comprising:

forming the metal oxide film by a sputtering method using a sputtering target comprising a polycrystalline oxide in an atmosphere where oxygen partial pressure is greater than or equal to 33%,

wherein the sputtering target comprises indium, gallium and zinc,

wherein the metal oxide film comprises a crystal part when the metal oxide film is formed,

wherein a size of the crystal part is less than or equal to 10 nm,

wherein a crystal peak is not observable in an XRD spectrum with respect to the metal oxide film, and

wherein a plurality of circumferentially distributed spots are observable in a measurement area greater than or equal to an area with a diameter of 5 nmφ and less than or equal to an area with a diameter of 10 nmφ in a nanobeam electron diffraction pattern of a cross-section of the metal oxide film.

7. The method for manufacturing a metal oxide film according to claim 6 ,

wherein there is no difference between the first plurality of circumferentially distributed spots and a second plurality of circumferentially distributed spots which are observable in a nanobeam electron diffraction of a cross-section in which a measurement area is 5 nmϕ or more and 10 nmϕ or less with respect to the same metal oxide film after being irradiated with an electron beam whose beam diameter is converged to about 1 nmϕ for one minute.

8. The method for manufacturing a metal oxide film according to claim 7 ,

wherein an acceleration voltage for the electron beam is 200 kV.

9. The method for manufacturing a metal oxide film according to claim 6 ,

wherein the size of the crystal part is less than or equal to 5 nm.

10. The method for manufacturing a metal oxide film according to claim 6 ,

wherein the XRD spectrum is measured by an out-of-plane method.

11. The method for manufacturing a metal oxide film according to claim 6 ,

wherein the metal oxide film is formed without heating a substrate on which the metal oxide film is formed.

12. The method for manufacturing a metal oxide film according to claim 6 , further comprising,

performing a first heat treatment in an atmosphere comprising nitrogen, and

performing a second heat treatment in an atmosphere comprising nitrogen and oxygen.

13. A method for manufacturing a metal oxide film comprising:

forming the metal oxide film by a sputtering method using a sputtering target comprising a polycrystalline oxide in an atmosphere where oxygen partial pressure is greater than or equal to 33%,

wherein the sputtering target comprises indium, gallium and zinc,

wherein the metal oxide film comprises a crystal part when the metal oxide film is formed,

wherein a size of the crystal part is less than or equal to 10 nm,

wherein a crystal peak is not observable in an XRD spectrum with respect to the metal oxide film,

wherein a plurality of circumferentially distributed spots are observable in a measurement area greater than or equal to an area with a diameter of 5 nmφ and less than or equal to an area with a diameter of 10 nmφ in a nanobeam electron diffraction pattern of a cross-section of the metal oxide film, and

wherein a halo pattern is observable in a selected-area electron diffraction pattern of a plane of the metal oxide film.

14. The method for manufacturing a metal oxide film according to claim 13 ,

wherein there is no difference between the first plurality of circumferentially distributed spots and a second plurality of circumferentially distributed spots which are observable in a nanobeam electron diffraction of a cross-section in which a measurement area is 5 nmϕ or more and 10 nmϕ or less with respect to the same metal oxide film after being irradiated with an electron beam whose beam diameter is converged to about 1 nmϕ for one minute.

15. The method for manufacturing a metal oxide film according to claim 14 ,

wherein an acceleration voltage for the electron beam is 200 kV.

16. The method for manufacturing a metal oxide film according to claim 13 ,

wherein the size of the crystal part is less than or equal to 5 nm.

17. The method for manufacturing a metal oxide film according to claim 13 ,

wherein the XRD spectrum is measured by an out-of-plane method.

18. The method for manufacturing a metal oxide film according to claim 13 ,

wherein the metal oxide film is formed without heating a substrate on which the metal oxide film is formed.

19. The method for manufacturing a metal oxide film according to claim 13 , further comprising,

performing a first heat treatment in an atmosphere comprising nitrogen, and

performing a second heat treatment in an atmosphere comprising nitrogen and oxygen.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 5, 2018
From: TAKAHASHI, MASAHIRO; HIROHASHI, TAKUYA; TSUBUKU, MASASHI; ISHIHARA, NORITAKA; OOTA, MASASHI
To: SEMICONDUCTOR ENERGY LABORATORY CO., LTD.
Reel/Frame 045110/0466 →
Priority Claims (3)
JP 2012-245992 · Nov 8, 2012 · national
JP 2013-016242 · Jan 30, 2013 · national
JP 2013-056768 · Mar 19, 2013 · national
Continuity (2)
Continuation 14071932 · Nov 5, 2013
Related Publication 20180151596A1 · May 31, 2018