Microchannel device for controlling gas, vapor, pressure within a package

1. A multilayer perishable food packaging structure having a microchannel therein, comprising:

a first layer of packaging material comprising a first breach and a second layer of packaging material comprising a second breach, the first layer of packaging material having lower absorbency to laser light of a given frequency than the second layer of packaging material,

wherein the second layer of packaging material further comprises a laser-ablated microchannel in communication with the first breach and the second breach, the laser-ablated microchannel comprising dimensions configured to enable carbon dioxide to flow through at a faster rate than oxygen or aromatic gas molecules.

2. The multilayer structure of claim 1 , further comprising wherein the laser-ablated microchannel is further configured to have a flow of air equivalent to a micro-perforation of 200 micrometers in diameter to 0.01 micrometer in diameter.

3. The multilayer structure of claim 1 , further comprising wherein the dimensions of the laser-ablated microchannel comprise a width of 1 micrometer to 400 micrometers.

4. The multilayer structure of claim 1 , further comprising wherein the dimensions of the laser-ablated microchannel comprise a depth of 1 micrometer to 400 micrometers.

5. The multilayer structure of claim 1 , further comprising wherein either of the first breach or the second breach comprises a laser formed breach.

6. The multilayer structure of claim 1 , further comprising wherein either of the first breach or the second breach comprises a mechanically cut breach.

7. The multilayer structure of claim 1 , further comprising a third layer of packaging material that is laser reflective to the laser light of the given frequency.

8. The multilayer structure of claim 1 , further comprising wherein the laser-ablated microchannel is inflated and expanded beyond an original thickness of the second layer of packaging material.

9. The multilayer structure of claim 1 , further comprising wherein the multilayer structure is part of a package film, and the first breach is in communication with an interior of the package and the second breach is in communication with an exterior of the package.

10. The multilayer structure of claim 9 , further comprising wherein the laser-ablated microchannel dimensions are further configured to have an OTR of near zero when a product is within the interior of the package and is off-gassing through the laser-ablated microchannel.

11. The multilayer structure of claim 1 , further comprising an adhesive on the first layer of packaging material surrounding the first breach.

12. The multilayer structure of claim 11 , further comprising wherein the multilayer structure is adhered to the film of a package such that the first breach is in airtight communication with a breach in the film of the package.

13. The multilayer structure of claim 12 , further comprising wherein the first breach is in communication with an interior of the package and the second breach is in communication with an exterior of the package.

14. The multilayer structure of claim 13 , further comprising wherein the laser-ablated microchannel dimensions are further configured to have an OTR of near zero when a product is within the interior of the package and is off-gassing through the laser-ablated microchannel.

15. The multilayer structure of claim 1 , further comprising wherein at least one of the first breach and the second breach comprises a filter.

16. The multilayer structure of claim 15 , further comprising wherein the filter is a hydroscopic filter that absorbs water and closes at least one of the first breach and the second breach after absorbing more than a specified amount of water.

17. A multilayer perishable food packaging structure having a microchannel therein, comprising:

a first layer of material comprising a first breach in communication with an interior of a perishable food package and a second layer of material comprising a second breach in communication with an exterior of the perishable food package, the second layer of material further comprising a laser-ablated microchannel in communication with the first breach and the second breach, the laser-ablated microchannel configured to have a flow of air equivalent to a micro-perforation of 200 micrometers in diameter to 0.01 micrometer in diameter, and to enable carbon dioxide to flow through at a faster rate than oxygen or aromatic gas molecules.