IP Library › Granted Patent US 10,429,331
Granted Patent B2
US 10,429,331 · App. 15/886,973 · Granted Oct 1, 2019

Heat exchanger monitoring system

Inventor: Paul Phillips (Bromsgrove, GB)
Assignee: HS MARSTON AEROSPACE LTD.
G01N27/22F28F27/00F28G15/003F28F2200/00
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Quick Facts
Patent No.
US 10,429,331
App. No.
15/886,973
Granted
Oct 1, 2019
Kind
B2
Abstract

A heat exchanger monitoring system includes a heat exchanger 11 capable of receiving a flow F of a working fluid therethrough. A first sensor 12 is disposed upstream of the heat exchanger 11 for measuring at least one property of fluid relating to an amount of contaminant material carried by a first flow entering the heat exchanger 11 and configured to output a first sensor signal indicative of the measured property of the fluid. A second sensor 14 is disposed downstream of the heat exchanger 11 for measuring the same property of the fluid relating to an amount of contaminant material carried by a second flow exiting the heat exchanger 11 and configured to output a second sensor signal indicative of the measured property of the fluid.

Claims (34)

1. A heat exchanger monitoring system comprising:

a heat exchanger for receiving a flow of a working fluid therethrough;

a first sensor for measuring a property relating to an amount of contaminant material carried by a first flow of fluid entering the heat exchanger and configured to output a first sensor signal indicative of the measured property relating to the amount of contaminant material carried by the first flow of fluid;

a second sensor for measuring the same property relating to an amount of contaminant material carried by a second flow of fluid exiting the heat exchanger and configured to output a second sensor signal indicative of the measured property relating to the amount of contaminant material carried by the second flow of fluid; and

a monitoring device configured to receive and compare the first and second sensor signals to thereby determine a variation in the property relating to the amount of contaminant material carried by the fluid as it passes through the heat exchanger.

2. A heat exchanger monitoring system as claimed in claim 1 comprising a reference database containing values for converting the sensor signals into information regarding one or more contaminant types and a concentration of the one or more contaminant types in the working fluid.

3. A heat exchanger monitoring system as claimed in claim 2 , wherein the monitoring device is configured to output:

a) a first output signal if the concentration of contaminants measured by the first sensor is greater by a first predetermined amount than the amount of contaminants measured by the second sensor;

b) a second output signal if the concentration of contaminants measured by the second sensor is greater by a second predetermined amount than the concentration of contaminants measured by the first sensor; and

c) a third output signal, or no output signal, if the criteria for outputting the first output signal and second output signal are not met.

4. A heat exchanger monitoring system as claimed in claim 2 , wherein the monitoring device is configured to output an upstream wear signal if the concentration of contaminants measured by the first sensor is above a predetermined threshold.

5. A heat exchanger monitoring system as claimed in claim 1 , wherein the monitoring device is arranged to record changes in the first and/or the second sensor signal over time.

6. A heat exchanger monitoring system as claimed in claim 1 , wherein the first and second sensors are capacitive sensors.

7. A heat exchanger monitoring system as claimed in claim 1 , comprising:

a first housing for receiving the first sensor and a second housing for receiving the second sensor.

8. A heat exchanger monitoring system as claimed in claim 7 , wherein the first and second housings are each located on a flow line external to the heat exchanger.

9. A heat exchanger monitoring system according to claim 1 , wherein the heat exchanger is at least partially constructed by an additive manufacturing method.

10. A heat exchanger monitoring system according to claim 9 wherein housings for the first and second sensors are integrally formed with the heat exchanger.

11. A method of monitoring a heat exchanger, the heat exchanger being for receiving a flow of fluid, the method comprising:

using a first sensor, measuring a property relating to an amount of contaminant material carried by a first flow of fluid entering the heat exchanger;

thereby obtaining a first sensor signal indicative of the measured property relating to the amount of contaminant material carried by the first flow of fluid;

using a second sensor, measuring a property relating to an amount of contaminant material carried by a second flow of fluid exiting the heat exchanger;

thereby obtaining a second sensor signal indicative of the measured property relating to the amount of contaminant material carried by the second flow of fluid; and

comparing the first and second sensor signals to thereby determine a variation in the property relating to the amount of contaminant material carried by the fluid as it passes through the heat exchanger.

12. A method of monitoring a heat exchanger as claimed in claim 11 , comprising:

converting the sensor signals into information regarding one or more contaminant types and a concentration of the one or more contaminant types in the working fluid.

13. A method of monitoring a heat exchanger as claimed in claim 11 , comprising:

outputting a first output signal if the concentration of contaminants measured by the first sensor is greater by a first predetermined amount than the amount of contaminants measured by the second sensor;

outputting a second output signal if the concentration of contaminants measured by the second sensor is greater by a second predetermined amount than the concentration of contaminants measured by the first sensor; and

outputting a third output signal, or no output signal, if the criteria for outputting the first output signal and second output signal are not met.

14. A method of monitoring a heat exchanger as claimed in claim 11 , comprising:

outputting an upstream wear signal if the concentration of contaminants measured by the first sensor is above a predetermined threshold.

15. A method of monitoring a heat exchanger as claimed in claim 11 , comprising:

monitoring the first and/or the second sensor signal over time and recording changes in the sensor signals with time.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 2, 2018
From: PHILLIPS, PAUL
To: HS MARSTON AEROSPACE LTD.
Reel/Frame 044819/0204 →
Priority Claims (1)
EP 17155284 · Feb 8, 2017 · regional
Continuity (1)
Related Publication 20180224387A1 · Aug 9, 2018
Cited By (1)
US 12,203,842