IP Library Granted Patent US 10,611,902
Granted Patent B2
US 10,611,902 · App. 15/889,543 · Granted Apr 7, 2020

Porous thermally insulating compositions containing hollow silica particles

Inventor: Jaswinder K. Sharma (Oak Ridge, TN)
Assignee: UT-BATTELLE, LLC
C08L25/04C01B33/1585C01B33/18C08K3/36C08K5/101C08K5/19C08L39/06C08L83/02C08L83/04C09D5/00C09D7/61C09D125/06C09J139/06C01B32/152C01P2004/03C08K7/26C08K9/04C08K9/08C08K2201/003C08K2201/006C08K2201/011C08L2201/08C08L2205/18C08L2207/53Y02P20/129
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Quick Facts
Patent No.
US 10,611,902
App. No.
15/889,543
Granted
Apr 7, 2020
Kind
B2
Abstract

A thermally insulating composition comprising hollow spherical silica particles and a coating of a material having a thermal conductivity of less than 0.3 W/m·K on surfaces of said silica particles. In particular embodiments, the low conductivity coating material may be a polymer, such as polystyrene or polyvinylpyrrolidone, or the low conductivity coating material may be a quaternary ammonium salt of the Formula (1), i.e., R 1 R 2 R 3 R 4 N + A − , with at least one of R 1 , R 2 , R 3 , and R 4 being an alkyl group containing at least ten carbon atoms (and A − is a counter anion), or the low conductivity coating material may be phenyl-C61-butyric acid methyl ester covalently bound to the hollow spherical silica particles. Also described herein is a method of thermally insulating a surface by applying a coating of the thermally insulating composition, described above, onto the surface.

Claims (36)

1. A thermally insulating composition comprising hollow spherical silica particles and a coating material having a thermal conductivity of no more than 0.3 W/m·K on surfaces of said hollow spherical silica particles, wherein said coating material is selected from at least one of the following:

(i) polymers selected from polystyrene or polyvinylpyrrolidinone;

(ii) quaternary ammonium salt having the following formula:

wherein R 1 , R 2 , R 3 , and R 4 are alkyl groups, with at least one of R 1 , R 2 , R 3 , and R 4 being an alkyl group having at least ten carbon atoms; and A − is a counter anion; and

(iii) phenyl-C61-butyric acid methyl ester that is covalently bound by an amide bond, in place of the ester group, via a linker to the surface of the hollow spherical silica particles.

2. The insulating composition of claim 1 , wherein said coating material is polystyrene.

3. The insulating composition of claim 1 , wherein said coating material is polyvinylpyrrolidone.

4. The insulating composition of claim 1 , wherein said coating material is said quaternary ammonium salt having the formula (1).

5. The insulating composition of claim 4 , wherein said quaternary ammonium salt contains a cetyltrimethylammonium portion.

6. The insulating composition of claim 1 , wherein said coating is material phenyl-C61-butyric acid methyl ester that is covalently bound by an amide bond, in place of the ester group, via a linker to the surface of the hollow spherical silica particles.

7. The insulating composition of claim 1 , wherein said hollow spherical silica particles have a mean particle size of up to 1000 nm.

8. The insulating composition of claim 1 , wherein said hollow spherical silica particles have a mean particle size of up to 500 nm.

9. The insulating composition of claim 1 , wherein said hollow spherical silica particles do not contain surface porosity.

10. The insulating composition of claim 1 , wherein said hollow spherical silica particles contain surface porosity.

11. The insulating composition of claim 10 , wherein said surface porosity is characterized by pores having a size of up to 50 nm.

12. The insulating composition of claim 10 , wherein said surface porosity is characterized by pores having a size of up to 10 nm.

13. The insulating composition of claim 10 , wherein said surface porosity is characterized by pores having a size of up to 5 nm.

14. The insulating composition of claim 10 , wherein said surface porosity is characterized by pores having a size of up to 1 nm.

15. A method of thermally insulating a surface, the method comprising applying a coating of a thermally insulating composition onto said surface, wherein said thermally insulating composition comprises hollow spherical silica particles and a coating material having a thermal conductivity of less than 0.3 W/m·K on surfaces of said hollow spherical silica particles, wherein said coating material is selected from at least one of the following:

(i) polymers selected from polystyrene or polyvinylpyrrolidinone;

(ii) quaternary ammonium salt having the following formula:

wherein R 1 , R 2 , R 3 , and R 4 are alkyl groups, with at least one of R 1 , R 2 , R 3 , and R 4 being an alkyl group having at least ten carbon atoms; and A − is a counter anion; and

(iii) phenyl-C61-butyric acid methyl ester that is covalently bound by an amide bond, in place of the ester group, via a linker to the surface of the hollow spherical silica particles.

16. The method of claim 15 , wherein said coating material is polystyrene.

17. The method of claim 15 , wherein said coating material is polyvinylpyrrolidone.

18. The method of claim 15 , wherein said coating material is said quaternary ammonium salt having the formula (1).

19. The method of claim 18 , wherein said quaternary ammonium salt contains a cetyltrimethylammonium portion.

20. The method of claim 15 , wherein said coating material is phenyl-C61-butyric acid methyl ester that is covalently bound by an amide bond, in place of the ester group, via a linker to the surface of the hollow spherical silica particles.

21. The method of claim 15 , wherein said hollow spherical silica particles have a mean particle size of up to 1000 nm.

22. The method of claim 15 , wherein said hollow spherical silica particles have a mean particle size of up to 500 nm.

23. The method of claim 15 , wherein said hollow spherical silica particles do not contain surface porosity.

24. The method of claim 15 , wherein said hollow spherical silica particles contain surface porosity.

25. The method of claim 24 , wherein said surface porosity is characterized by pores having a size of up to 50 nm.

26. The method of claim 24 , wherein said surface porosity is characterized by pores having a size of up to 10 nm.

27. The method of claim 24 , wherein said surface porosity is characterized by pores having a size of up to 5 nm.

28. The method of claim 24 , wherein said surface porosity is characterized by pores having a size of up to 1 nm.

Assignments (4)
CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION NUMBER 15/889,534 PREVIOUSLY RECORDED AT REEL: 045877 FRAME: 0822. ASSIGNOR(S) HEREBY CONFIRMS THE CONFIRMATORY LICENSE. Recorded Jul 17, 2018
From: UT-BATTELLE, LLC
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 046556/0381 →
CONFIRMATORY LICENSE Recorded Jul 3, 2018
From: UT-BATTELLE, LLC
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 046256/0701 →
CONFIRMATORY LICENSE Recorded May 23, 2018
From: UT-BATTELLE, LLC
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 045877/0822 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 5, 2018
From: SHARMA, JASWINDER K.
To: UT-BATTELLE, LLC
Reel/Frame 045444/0084 →
Continuity (2)
Provisional Application 62454968 · Feb 6, 2017
Related Publication 20180223086A1 · Aug 9, 2018