IP Library Granted Patent US 11,171,568
Granted Patent B2
US 11,171,568 · App. 15/889,586 · Granted Nov 9, 2021

Transformer resonant converter

Inventors: Kenneth E. Miller (Seattle, WA); James R. Prager (Seattle, WA); Timothy M. Ziemba (Bainbridge Island, WA); John G. Carscadden (Seattle, WA); Ilia Slobodov (Seattle, WA); Alex Patrick Henson (Seattle, WA)
Assignee: Eagle Harbor Technologies, Inc.
H02M3/33592H02M3/3376H02M1/0003H02M1/0058H02M7/4815Y02B70/10Y02P80/10
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Quick Facts
Patent No.
US 11,171,568
App. No.
15/889,586
Granted
Nov 9, 2021
Kind
B2
Abstract

Some embodiments may include a nanosecond pulser comprising a plurality of solid state switches; a transformer having a stray inductance, L s , a stray capacitance, C s , and a turn ratio n; and a resistor with a resistance, R, in series between the transformer and the switches. In some embodiments, the resonant circuit produces a Q factor according to Q = 1 R ⁢ L s C s ; and the nanosecond pulser produces an output voltage V out from an input voltage V in , according to V out =QnV in .

Claims (59)

1. A resonant converter circuit comprising:

a DC input providing an input voltage V in ;

a plurality of solid state switches electrically coupled with the DC input;

a transformer coupled with the plurality of solid state switches comprising:

a transformer core,

a primary side comprising a conductive sheet wrapped at least around a portion of the transformer core, the conductive sheet electrically coupled with the plurality of solid state switches;

a secondary side comprising a plurality of secondary windings wrapped at least around a portion of the transformer core,

a transformer stray inductance, L s ,

a transformer stray capacitance, C s , and a turn ratio, n;

a resistor with a resistance, R, disposed in series between the conductive sheet of the transformer and the plurality of solid state switches;

a plurality of rectifier diodes coupled with the plurality of secondary windings; and

a circuit output coupled with the plurality of rectifier diodes;

wherein the resonant converter circuit produces a Q factor according to

Q

=

1

R

L

s

C

s

;

and

wherein the resonant converter circuit produces output pulses at the circuit output with an output voltage V out from the input voltage Vi in according to V out =QnV in ;

wherein the output pulses have a voltage greater than about 10 kV and the output pulses have a frequency greater than 25 kHz; and

wherein the transformer stray capacitance C s comprises more than 50% of a total capacitance C of the resonant converter circuit.

2. The resonant converter circuit according to claim 1 , wherein a resonant frequency is greater than 100 kHz.

3. The resonant converter circuit according to claim 1 , wherein the output pulses have an output power greater than 5 kW.

4. The resonant converter circuit according to claim 1 , wherein the output pulses have an output power greater than 50 kW.

5. The resonant converter circuit according to claim 1 , wherein the resonant converter circuit has a switching transition time less than 40 ns.

6. The resonant converter circuit according to claim 1 , wherein the resonant converter circuit has a total circuit inductance less than about 300 nH as measured on the primary side of the transformer.

7. The resonant converter circuit according to claim 1 , wherein the resonant converter circuit operates with a total circuit capacitance of less than about 100 pF as measured on the secondary side of the transformer.

8. The resonant converter circuit according to claim 1 , wherein the output pulses have a rise time, with a voltage slew rate greater than 10 9 V/s.

9. The resonant converter circuit according to claim 1 , wherein the resonant converter circuit has a power density greater than 1 W/cm 3 .

10. A resonant converter circuit comprising: a DC input providing an input voltage Vin; a plurality of solid state switches electrically coupled with the DC input; a transformer coupled with the plurality of solid state switches, the transformer having: a transformer core; a conductive sheet wrapped at least around a portion of the transformer core; a plurality of secondary windings wrapped at least around a portion of the transformer core; a stray inductance, Ls, wherein the stray inductance, Ls, is not from an inductor; a stray capacitance, Cs, wherein the stray capacitance, Cs, is not from a capacitor; and a resistor with a resistance, R, in series with the transformer; wherein the resonant converter circuit produces a Q factor according

Q

=

1

R

L

s

C

s

;

wherein an output pulses have a voltage greater than about 10 kV and the output pulses have a frequency greater than 25 kHz; and wherein the stray inductance Ls comprises more than 50% of a total circuit inductance of the resonant converter circuit.

11. The resonant converter circuit according to claim 10 , wherein the transformer has a turn ratio n and the resonant converter circuit produces an output voltage, V out , from an input voltage V in , according to V out =QnV in .

12. The resonant converter circuit according to claim 10 , wherein the resonant converter circuit produces a pulse with a voltage greater than about 10 kV.

13. The resonant converter circuit according to claim 10 , wherein the resonant converter circuit operates at a resonant frequency greater than 0.1 MHz.

14. The resonant converter circuit according to claim 10 , wherein the resonant converter circuit produces pulses with a switching transition time less than 40 ns.

15. The resonant converter circuit according to claim 10 , wherein the resonant converter circuit has the total circuit inductance less than about 300 nH as measured on a primary side of the transformer.

16. The resonant converter circuit according to claim 10 , wherein the resonant converter circuit operates with a total circuit capacitance less than about 100 pF as measured on a secondary side of the transformer.

17. The resonant converter circuit according to claim 10 , wherein the output pulses have a rise time, with a voltage slew rate greater than 10 9 V/s.

18. The resonant converter circuit according to claim 10 , wherein the resonant converter circuit produces output pulses with a power density greater than 1 W/cm 3 .

19. The resonant converter circuit according to claim 10 , wherein the resonant converter circuit does not include an inductor.

20. The resonant converter circuit according to claim 10 , wherein the resonant converter circuit does not include a capacitor.

21. The resonant converter circuit according to claim 10 , wherein a ratio between a peak output power and an average output power is greater than a factor of 10.

22. The resonant converter circuit according to claim 10 , wherein output pulses have a rise time with a voltage slew rate greater than 10 9 V/s.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 17, 2023
From: EAGLE HARBOR TECHNOLOGIES, INC.
To: EHT VENTURES LLC
Reel/Frame 065259/0258 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 10, 2018
From: ZIEMBA, TIMOTHY M.; CARSCADDEN, JOHN G.; PRAGER, JAMES R.; MILLER, KENNETH E.; SLOBODOV, ILIA; HENSON, ALEX PATRICK
To: EAGLE HARBOR TECHNOLOLOGIES, INC.
Reel/Frame 045759/0250 →
Continuity (2)
Provisional Application 62456060 · Feb 7, 2017
Related Publication 20180226896A1 · Aug 9, 2018
Cited By (6)
US 12,230,477 US 12,348,228 US 12,354,832 US 12,437,967 US 12,451,811 US 12,555,745