IP Library Granted Patent US 10,117,684
Granted Patent B2
US 10,117,684 · App. 15/896,599 · Granted Nov 6, 2018

Push-off driver and method for inserting bone screws

Inventors: Sean Saidha (East Fallowfield, PA); William Strausbaugh (Leola, PA); Boyd A. Wolf (Coatsville, PA)
Assignee: DePuy Synthes Products, Inc.
A61B17/7082A61B17/7032A61B17/7035A61B17/862A61B17/8615B25B23/101A61B2017/00407
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Quick Facts
Patent No.
US 10,117,684
App. No.
15/896,599
Granted
Nov 6, 2018
Kind
B2
Abstract

A method and device for inserting screws into a patient, such that when the device is removed the device does not stick to the screw. The device, being a push-off driver, may have a handle, an inner driver, and a threaded driver sleeve having a button mechanism and a plurality of spheres, and an inner sleeve. The method includes the steps of assembling a push-off driver attaching a bone screw to the push-off driver inserting the bone screw and detaching the bone screw from the driver by unthreading the threaded driver sleeve from the polyaxial screw which causes the spheres in the recess of the inner driver to back up against the start of the recess and causing the threaded driver sleeve to “push-off” the polyaxial screw from the inner driver.

Claims (31)

1. A driver for inserting a bone screw, the driver comprising:

a handle;

a driver sleeve that includes a threaded distal end;

an inner driver that is releasably moveable within the driver sleeve and having a longitudinal axis, a distal end of the inner drive including a drive structure to drive the bone screw, and the inner driver having a recess proximate to a proximal end of the inner driver; and

a release mechanism that includes a button, an inner sleeve and an outer sleeve,

wherein a first operation of the button releases the outer sleeve to slide about the inner sleeve in a distal direction to lock the driver sleeve relative to the inner driver using an axial locking mechanism that engages within the recess of the inner driver such that a position of the inner driver is fixed relative to the driver sleeve; and

wherein a second operation of the button releases the outer sleeve to slide about the inner sleeve in a proximal direction to unlock the driver sleeve relative to the inner driver by disengaging the axial locking mechanism such that the inner driver is moveable relative to the driver sleeve.

2. The driver of claim 1 , wherein the inner driver further comprises a cross pin that protrudes perpendicularly from the inner driver's distal end that prevents rotation of the bone screw when connected to the bone screw.

3. The driver of claim 1 , wherein the axial locking mechanism comprises a spring-loaded pin that is disposed within the outer sleeve that engages the recess of the inner driver.

4. The driver of claim 3 , wherein when locked, the spring-loaded pin of the outer sleeve is movable within the recess of the inner driver in a direction along the longitudinal axis of the inner driver.

5. The driver of claim 3 , wherein the spring-load pin engages the recess of the inner sleeve when locked and wherein the spring-loaded pin is removed from the recess when unlocked.

6. The driver of claim 1 , wherein the axial locking mechanism comprises a sphere disposed within the inner sleeve that engages a surface of the recess when locked.

7. The driver of claim 6 , wherein when locked, the sphere of the inner sleeve is movable within the recess of the inner driver in a direction along the longitudinal axis of the inner driver.

8. The driver of claim 6 , wherein the sphere engages the recess of the inner sleeve when locked and wherein the sphere is removed from the recess when unlocked.

9. The driver of claim 1 , wherein backward movement of the driver sleeve is prohibited when locked.

10. The driver of claim 1 , wherein the driver sleeve is rotatable around the longitudinal axis of the inner driver.

11. The driver of claim 1 , wherein when in the locked position, rotation of the driver sleeve longitudinally translates the inner driver with respect to the bone screw, thereby pushing the bone screw off the inner driver.

12. The driver of claim 1 , wherein the threaded distal end is adapted to threadably engage a head of the bone screw.

13. An assembly, comprising:

a driver sleeve that includes a threaded distal end;

an inner driver that is received within a bore of the driver sleeve, a distal end of the inner drive including a drive structure to drive a screw, and the inner driver having a recess proximate to a proximal end of the inner driver; and

a release mechanism that includes a button, an inner sleeve and an outer sleeve,

wherein, upon actuation of the button in a locking mode, the outer sleeve slides about the inner sleeve in a distal direction to lock the driver sleeve relative to the inner driver using an axial locking mechanism that engages within the recess of the inner driver such that a position of the inner driver is fixed relative to the driver sleeve; and

wherein upon actuation of the button in unlocking mode, the outer sleeve slides about the inner sleeve in a proximal direction to unlock the driver sleeve relative to the inner driver by disengaging the axial locking mechanism such that the inner driver is moveable relative to the driver sleeve.

14. The assembly of claim 13 , wherein the axial locking mechanism comprises a spring-loaded pin that is disposed within the outer sleeve that engages the recess of the inner driver.

15. The assembly of claim 14 , wherein when locked, the spring-loaded pin of the outer sleeve is movable within the recess of the inner driver in a direction along the longitudinal axis of the inner driver.

16. The assembly of claim 13 , wherein the axial locking mechanism comprises a sphere disposed within the inner sleeve that engages a surface of the recess when locked.

17. The assembly of claim 16 , wherein when locked, the sphere of the inner sleeve is movable within the recess of the inner driver in a direction along the longitudinal axis of the inner driver.

18. The assembly of claim 13 , wherein backward movement of the driver sleeve relative to the release mechanism is prohibited when locked.

19. The assembly of claim 13 , wherein the inner driver further comprises a cross pin that protrudes perpendicularly from the inner driver's distal end.

20. The assembly of claim 13 , wherein the driver sleeve is rotatable around the longitudinal axis of the inner driver.

Assignments (7)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 14, 2018
From: SAIDHA, SEAN; STRAUSBAUGH, WILLIAM; WOLF, BOYD A.
To: SYNTHES (U.S.A.)
Reel/Frame 045797/0843 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 14, 2018
From: SYNTHES (U.S.A.)
To: SYNTHES GMBH
Reel/Frame 045797/0864 →
CHANGE OF NAME Recorded May 14, 2018
From: SYNTHES (U.S.A)
To: SYNTHES USA, LLC
Reel/Frame 046152/0660 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 14, 2018
From: SYNTHES USA, LLC
To: DEPUY SPINE, LLC
Reel/Frame 046152/0677 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 14, 2018
From: DEPUY SPINE, LLC
To: HAND INNOVATIONS LLC
Reel/Frame 046152/0784 →
CHANGE OF NAME Recorded May 14, 2018
From: HAND INNOVATIONS LLC
To: DEPUY SYNTHES PRODUCTS, LLC
Reel/Frame 046152/0900 →
CHANGE OF NAME Recorded May 14, 2018
From: DEPUY SYNTHES PRODUCTS, LLC
To: DEPUY SYNTHES PRODUCTS, INC.
Reel/Frame 046152/0916 →
Continuity (6)
Continuation 15384803 · Dec 20, 2016
Continuation 14617397 · Feb 9, 2015
Continuation 13888509 · May 7, 2013
Continuation 11840638 · Aug 17, 2007
Provisional Application 60838797 · Aug 17, 2006
Related Publication 20180235674A1 · Aug 23, 2018