IP Library › Granted Patent US 11,167,279
Granted Patent B2
US 11,167,279 · App. 15/906,252 · Granted Nov 9, 2021

Plugged honeycomb structure

Inventor: Tatsuyuki Kuki (Nagoya, JP)
Assignee: NGK Insulators, Ltd.
B01J35/04B01D46/247B01D46/2429C04B35/101C04B35/185C04B35/195C04B35/478C04B35/565C04B35/584C04B38/0006C04B38/0012B01D46/006B01D53/944B01D2046/2437B01D2046/2481B01D2046/2496B01D2255/9155B01D2279/30C04B2111/0081C04B2111/00793
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Quick Facts
Patent No.
US 11,167,279
App. No.
15/906,252
Granted
Nov 9, 2021
Kind
B2
Abstract

A plugged honeycomb structure, including: a pillar-shaped honeycomb structure body including porous partition walls; and plugging portions disposed at open ends of cells at an inflow end face side or at an outflow end face side, wherein a pore diameter corresponding to the cumulative pore volume of 10% is D10, a pore diameter corresponding to the cumulative pore volume of 30% is D30, a pore diameter corresponding to the cumulative pore volume of 50% is D50, a pore diameter corresponding to the cumulative pore volume of 70% is D70, a pore diameter corresponding to the cumulative pore volume of 90% is D90, the pore diameter D10 is 6 μm or more, the pore diameter D90 is 58 μm or less, and the plugged honeycomb structure satisfies the relationship of Expression (1). 0.35≤(D70−D30)/D50≤1.5  Expression (1):

Claims (21)

1. A plugged honeycomb structure, comprising: a pillar-shaped honeycomb structure body having an inflow end face and an outflow end face and including porous partition walls disposed so as to surround a plurality of cells, the plurality of cells extending from the inflow end face to the outflow end face and serving as a through channel of fluid; and

plugging portions disposed at open ends of the cells at the inflow end face side or at the outflow end face side, wherein

the partition walls have a cumulative pore volume measured by mercury porosimetry,

a pore diameter corresponding to the cumulative pore volume of 10% of an overall pore volume is D10,

a pore diameter corresponding to the cumulative pore volume of 30% of the overall pore volume is D30,

a pore diameter corresponding to the cumulative pore volume of 50% of the overall pore volume is D50,

a pore diameter corresponding to the cumulative pore volume of 70% of the overall pore volume is D70,

a pore diameter corresponding to the cumulative pore volume of 90% of the overall pore volume is D90,

the pore diameter D10 is 6 μm or more,

the pore diameter D90 is 58 μm or less,

the plugged honeycomb structure satisfies the relationship of Expression (1)

0.35≤(D70−D30)/D50≤1.5  Expression (1):

the partition walls comprise at least one type of material selected from the group consisting of silicon carbide, silicon-silicon carbide composite material, cordierite-silicon carbide composite material, silicon nitride, mullite, and alumina.

2. The plugged honeycomb structure according to claim 1 , wherein the plugged honeycomb structure satisfies the relationship of Expression (2),

0.40≤(D70−D30)/D50≤1.3  Expression (2):

in Expression (2), D30 denotes the value of the pore diameter D30, D50 denotes the value of the pore diameter D50, and D70 denotes the value of the pore diameter D70.

3. The plugged honeycomb structure according to claim 1 , wherein the pore diameter D10 is 7 μm or more.

4. The plugged honeycomb structure according to claim 1 , wherein the pore diameter D90 is 52 μm or less.

5. The plugged honeycomb structure according to claim 1 , wherein the partition walls have_a thickness of 0.15 to 0.46 mm.

6. The plugged honeycomb structure according to claim 1 , wherein the partition walls have a_porosity of 50 to 70%.

7. The plugged honeycomb structure according to claim 1 , wherein the partition walls are loaded with catalyst to purify exhaust gas, and a loading amount of the catalyst is 50 to 300 g/L.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 27, 2018
From: KUKI, TATSUYUKI
To: NGK INSULATORS, LTD.
Reel/Frame 045456/0725 →
Priority Claims (1)
JP JP2017-048701 · Mar 14, 2017 · national
Continuity (1)
Related Publication 20180264453A1 · Sep 20, 2018