Segmented cavitation boiler
A cavitation boiler segment includes a rotor to be coupled with a rotating inner drum and a stator surrounding the rotor segment. The rotor and the stator each include drums with two banks of annular apertures, which overlap to define two cavitation regions. The rotor includes a web bifurcating the rotor between the apertures into an upstream side and a downstream side, each forming a separate fluid passage between a face of the rotor and a bank of apertures. The stator includes a casing enclosing the stator apertures in a fluid passageway. In operation, fluid flows into a first side of the rotor, across a first cavitation region and into the stator, then back across the second cavitation region and into the second side of the rotor where the fluid may flow into a first side of an adjacent segment.
1. A cavitation boiler segment configured to be disposed in a housing, the cavitation boiler segment comprising:
a rotor segment configured to be secured around an inner drum of the housing, the rotor segment comprising:
a rotor drum having first and second annular banks of apertures through the rotor drum, the rotor drum defining an outer surface of the rotor segment, and the first and second annular banks of apertures disposed on the outer surface of the rotor segment,
a hub configured to interface with the inner drum, and
an annular web connecting the hub to the rotor drum between the first and second annular banks of apertures, the annular web comprising:
an upstream surface defining a first fluid passageway between an upstream face of the rotor segment and the first bank of apertures, and
a downstream surface defining a third fluid passageway between a downstream face of the rotor segment and the second bank of apertures; and
a stator segment configured to be disposed around the rotor segment, the stator segment comprising:
a stator drum having third and fourth annular banks of apertures through the stator drum arranged to overlap the first and second banks of apertures through the rotor drum, the stator drum defining an inner surface of the stator segment, and the third and fourth annular banks of apertures disposed on the inner surface of the stator segment, and
a stator casing configured enclose the third and fourth annular banks of apertures in an interior chamber defining a second fluid passageway between the third and fourth annular banks of apertures; and
wherein the first, second, and third fluid passageways together define a flowpath through the cavitation boiler segment, the flowpath configured to direct an axial flow of fluid starting at the first fluid passageway, then through the second fluid passageway, and then through the third fluid passageway.
2. The cavitation boiler segment of claim 1 , wherein the outer surface of the rotor segment and the inner surface of the stator segment define a cavitation region therebetween.
3. The cavitation boiler segment of claim 2 , wherein the cavitation region comprises a first cavitation region between the first and third banks of apertures, and a second cavitation region between the second and fourth banks of apertures, and wherein, when the rotor segment rotates with respect to the stator segment, the first cavitation region is configured to generate cavitation in the fluid flowing radially outward from to the first bank of apertures to the third bank of apertures, and the second cavitation region is configured to generate cavitation in the fluid flowing radially inward from the fourth bank of apertures to the second bank of apertures.
4. The cavitation boiler segment of claim 1 , wherein, the rotor drum extends from the web to an upstream drum lip defining an upstream segment of the rotor drum, and from the web to a downstream drum lip defining a downstream segment of the rotor drum, the upstream segment of the rotor drum having the first bank of apertures and the downstream segment of the rotor drum having the second bank of apertures.
5. The cavitation boiler segment of claim 4 , wherein the rotor segment comprises:
a first ring having:
the upstream segment of the rotor drum,
a first annular web comprising the upstream surface of the annular web, and
an upstream segment of the hub; and
a second ring having:
the downstream segment of the rotor drum,
a second annular web comprising the downstream surface of the annular web, and
a downstream segment of the hub,
wherein the first and second rings are configured to be arranged adjacent to each other on the inner drum of the housing and, when adjacent, form the outer surface of the rotor segment.
6. The cavitation boiler segment of claim 5 , wherein the first and second rings are integrally formed with the rotor segment.
7. The cavitation boiler segment of claim 5 , wherein:
the first ring comprises the first fluid passageway and the first ring is configured to receive the axial flow of the fluid and direct the fluid in a radially outward direction across the annular bank of apertures, and
the second ring comprises the third fluid passageway and the second ring is configured to receive a radially inward flow of the fluid from the second annular bank of apertures and direct the fluid in the axial direction.
8. The cavitation boiler segment of claim 7 , wherein the first ring comprises:
the upstream surface of the first ring is shaped to direct the axial fluid flow received by the first fluid passageway in a radially outward direction through the first bank of apertures; and
the downstream surface of the second ring is shaped to direct the radially inward fluid flow received from the second bank of apertures in the axial direction.
9. The cavitation boiler segment of claim 7 , wherein the upstream face of the first ring defines an inlet opening, and the downstream face of the second ring defines and outlet opening, and wherein the inlet and outlet opening define opposing halves of an annular chamber.
10. The cavitation boiler segment of claim 9 , wherein the downstream and upstream faces of the rotor segment are each configured to interface with a corresponding face of a second rotor segment arranged adjacent to the rotor segment.
11. The cavitation boiler segment of claim 9 , wherein the first and second fluid passageways are annular channels around the rotor segment.
12. The cavitation boiler segment of claim 1 , wherein the first and second annular banks of apertures are arranged in parallel around the outer surface of the rotor segment, and the third and fourth annular banks of apertures are arranged in parallel around the stator drum of the stator segment.
13. The cavitation boiler segment of claim 1 , wherein the stator casing comprises:
an outer surface configured to secure the stator segment to an outer drum of the housing, and
an inner surface having formed therein an annular channel defining at least a portion of the interior chamber of the stator segment.
14. The cavitation boiler segment of claim 1 , wherein a gap between the outer surface of the rotor segment and the inner surface of the stator ring is spaced between 0.05 and 0.002 inches along the entire axial length.
15. The cavitation boiler segment of claim 1 , wherein, when the stator segment is arranged around the rotor segment, the first and third fluid passageways of the rotor segment are only in fluid connection with each other through the second fluid passageway of the stator segment, other than a gap between the outer surface of the rotor drum and the inner surface of the stator drum.
16. The cavitation boiler segment of claim 15 , wherein the gap is between 0.05 and 0.002 inches along the entire axial length.
17. The cavitation boiler segment of claim 1 , wherein the third fluid passageway of the stator is configured to direct a radially outward flow from the third bank of apertures into a radially inward flow toward the fourth bank of apertures.
18. A cavitation boiler chamber comprising:
a housing comprising a rotatable inner drum including first and second end caps configured to couple the inner drum to an input shaft; and
a plurality of cavitation boiler segments according to claim 1 disposed in the housing, the plurality of cavitation boiler segments being arranged in series such that a fluid passageway is defined through the plurality of cavitation boiler segments, wherein the flowpath through each cavitation boiler segment defines a sequential portion of the fluid passageway, and wherein each rotor assembly is arranged in the housing and secured to the rotatable inner drum, and each stator assembly is arranged in the housing and secured to a stationary outer drum of the housing.
19. The cavitation boiler chamber of claim 18 , comprising a pump segment disposed in the housing upstream of the plurality of cavitation boiler segments, the pump segment having an outlet in fluid communication with the upstream face of a first rotor segment of the plurality of cavitation boiler segments, the pump segment being configured to pump the fluid through the fluid passageway of the plurality of cavitation boiler segments.
20. A cavitation device, the cavitation device comprising:
a cavitation boiler chamber according to claim 18 ;
an inlet housing defining a fluid inlet into the boiler chamber housing, the fluid inlet in fluid communication with the fluid passageway of the cavitation boiler chamber;
an outlet housing defining a fluid outlet from the cavitation boiler chamber, the fluid outlet in fluid communication with the fluid passageway; and
an input shaft spanning between the inlet housing and the outlet housing and coupled to the rotatable inner drum of the housing of the cavitation boiler, the input shaft configured to be coupled to a motor.
21. A cavitation boiler segment configured to be disposed in a housing, the cavitation boiler segment comprising:
a rotor segment configured to be secured around an inner drum of the housing, the rotor segment comprising:
a rotor drum defining an outer surface of the rotor segment and having a first and a second set of apertures through the outer surface of the rotor drum, and
the rotor segment defining an upstream annular fluid passageway and a downstream annular fluid passageway adjacent and separate from the upstream annular fluid passageway, the upstream annular fluid passageway is configured to receive an axial flow of a fluid and direct the fluid in a radially outward direction across the first set of apertures of the rotor drum, and the downstream annular fluid passageway is configured to receive a radially inward flow of the fluid from the second set of apertures and direct the fluid in an axial direction,
wherein the rotor segment is configured to interface with a second rotor segment disposed adjacent to the rotor segment, such that the downstream annular fluid passageway of the rotor segment is in fluid communication with the upstream annular fluid passageway of the second rotor segment; and
a stator segment configured to be disposed around the rotor segment, the stator segment comprising:
a stator drum defining an inner surface of the stator segment and having a third and a fourth set of apertures through the stator drum located to overlap the first and second sets of apertures when the stator segment is disposed around the rotor segment, and
a stator casing enclosing the third and fourth sets of apertures in an interior chamber defining a stator fluid passageway between the third and fourth sets of apertures.
22. A method for generating cavitation with a cavitation boiler segment comprising a rotor segment disposed inside a stator segment, the method comprising:
rotating the rotor segment inside the stator segment such that a first plurality of apertures of the rotor segment transits a first plurality of apertures of the stator segment and a second plurality of apertures of the rotor segment transits a second plurality of apertures of the stator segment, the first plurality of apertures of the rotor segment and the second plurality of apertures of the rotor segment are disposed on an outer surface of the rotor segment, wherein the first plurality of apertures of the rotor and stator segments define a first cavitation region therebetween, and the second pluralities of apertures of the rotor and stator segments define a second cavitation region therebetween;
accepting a flow of a fluid at an upstream side of the rotor segment;
passing the fluid from the an upstream side of the rotor segment into a fluid passageway in the stator segment through the first cavitation region, the rotating of the rotor segment generating cavitation in the fluid passing through the first cavitation region; and
passing the fluid from the fluid passageway in the stator segment into a downstream side of the rotor segment through the second cavitation region, the rotating of the rotor segment generating cavitation in the fluid passing through the second cavitation region.