Trona accelerated compositions, and methods of utilizing and producing the same
Trona-accelerated composition for backfilling trenches are described. The compositions consist of aggregate (e.g., sand), Portland cement, Trona, water and sometimes air. The compositions may have a compressive strength of between 10 psi and 100 psi after 4 hours, a compressive strength of between 75 psi and 500 psi after 28 days, and a penetration resistance of between 4.5 tsf and 200 tsf after 4 hours. Also disclosed are methods of filling a trench with fast-setting flowable fill.
1. A composition using Trona for accelerating set times of the composition comprising:
between 60% and 90% aggregate by weight of the composition, the percent aggregate by weight of the composition does not include Trona;
between 3% and 25% Portland cement by weight of the composition;
between 0.25% and 8% Trona by weight of the composition; and
between 8% and 35% water by weight of the composition;
the composition having a time to set of less than 1 hour, a compressive strength of between 10 psi and 100 psi after 4 hours, a compressive strength of between 75 psi and 600 psi after 28 days, and a penetration resistance of between 4.5 tsf and 200 tsf after 4 hours.
2. The composition of claim 1 , wherein the aggregate is between 65% and 85% by weight of the composition.
3. The composition of claim 1 , wherein the aggregate is fine aggregate.
4. The composition of claim 1 , wherein the aggregate is a combination of coarse aggregate and fine aggregate.
5. The composition of claim 1 , wherein the aggregate is a combination of fine aggregate and micro aggregate.
6. The composition of claim 5 , wherein the micro aggregate is dust that is collected in the baghouses of asphalt plants, cement plants, or other industrial facilities that generate and collect dust.
7. The composition of claim 1 , wherein the aggregate is sand.
8. The composition of claim 1 , wherein the aggregate is a combination of coarse aggregate and sand.
9. The composition of claim 1 , wherein the Portland cement is between 4% and 20% by weight of the composition.
10. The composition of claim 1 , wherein the Trona is between 0.5% and 4% by weight of the composition.
11. The composition of claim 1 , wherein the water is between 10% and 30% by weight of the composition.
12. The composition of claim 1 , wherein the aggregate is sand between 65% and 85% by weight of the composition;
the Portland cement is between 4% and 20% by weight of the composition;
the Trona between 0.5% and 4% by weight of the composition; and
the water is between 10% and 30% by weight of the composition.
13. The composition of claim 1 , wherein the penetration resistance at 4 hours is between 80 tsf and 180 tsf.
14. The composition of claim 1 or 12 further comprising micro aggregate between 5% and 80% by weight of the composition.
15. The composition of claim 14 , wherein the micro aggregate is between 15% and 30% by weight of the composition.
16. The composition of claim 1 or 12 further comprising a water reducer between 9 and 18 fluid ounces per cubic yard of the composition.
17. The composition of claim 1 or 12 further comprising a polymer.
18. The composition of claim 17 , wherein the polymer is between 0.05% and 0.12% by weight of dry solids in the composition.
19. The composition of claim 18 , wherein the polymer is hydroxypropyl methylcellulose.
20. A composition using Trona for accelerating set times consisting essentially of:
between 60% and 90% aggregate by weight of the composition, the percent aggregate by weight of the composition does not include Trona;
between 3% and 25% Portland cement by weight of the composition;
between 0.25% and 8% Trona by weight of the composition; and
between 8% and 35% water by weight of the composition;
the composition having a time to set of less than 1 hour, a compressive strength of between 10 psi and 100 psi after 4 hours, a compressive strength of between 75 psi and 600 psi after 28 days, and a penetration resistance of between 4.5 tsf and 200 tsf after 4 hours.